Merge pull request 'fix(ai-avatar): B-roll时间戳/标题重影/TTS卡死防护' (#1873) from fix/ai-avatar-broll-title-worker-issues into develop

fix(ai-avatar): B-roll时间戳/标题重影/Celery事务竞态/TTS超时防护

- 问题1：B-roll时间戳全0，sentences.ts参数顺序错位导致后端精确时间戳被忽略
- 问题2：标题粗体同色描边borderw=3导致字形重影，改为黑色细描边
- 问题3P0：Celery事务竞态（先发任务后commit），worker查不到job静默return永远卡tts_processing；改为先commit再发任务+worker侧self.retry防御
- 补充：TTS任务加soft_time_limit=180s、autoretry_for网络错误、入口INFO日志

单测覆盖：新增198+相关用例通过，全量15054 passed

.gitea/workflows/debug-web-v2.yml

@@ -0,0 +1,60 @@
+name: "Debug: Web container v2 (mount conflict)"
+on:
+  push:
+    branches: [debug/web-crash-v2]
+  workflow_dispatch:
+jobs:
+  web-diag:
+    runs-on: runtime-builder
+    timeout-minutes: 10
+    steps:
+      - name: Setup SSH and diagnose
+        shell: bash
+        env:
+          STAGING_SSH_KEY: ${{ secrets.PREVIEW_SSH_KEY }}
+        run: |
+          set -x
+          which ssh || (apt-get update -qq && apt-get install -y -qq openssh-client)
+          mkdir -p ~/.ssh && chmod 700 ~/.ssh
+          printf "%s" "$STAGING_SSH_KEY" > ~/.ssh/id_rsa
+          chmod 600 ~/.ssh/id_rsa
+          H=47.98.113.167; P=22222
+          ssh-keyscan -p $P -H $H >> ~/.ssh/known_hosts 2>/dev/null
+          ssh -p $P -i ~/.ssh/id_rsa -o StrictHostKeyChecking=no root@$H 'bash -s' <<'REMOTE'
+          set -x
+          echo "=== Current staging containers ==="
+          docker ps -a --filter name=xiaoxia-*-staging --format "table {{.Names}}\t{{.Status}}\t{{.Image}}"
+          echo ""
+          echo "=== Web container logs (current/current-rolledback) ==="
+          docker logs xiaoxia-web-staging 2>&1 | tail -40
+          echo ""
+          echo "=== Web inspect: env & mounts ==="
+          docker inspect xiaoxia-web-staging --format 'Entrypoint: {{.Config.Entrypoint}} Cmd: {{.Config.Cmd}}'
+          docker inspect xiaoxia-web-staging --format '{{range .Config.Env}}{{.}}{{"\n"}}{{end}}' | grep -E "APP_ENV|VERSION"
+          echo "Mounts:"
+          docker inspect xiaoxia-web-staging --format '{{range .Mounts}}{{.Type}} {{.Source}} -> {{.Destination}} (rw={{.RW}}){{"\n"}}{{end}}'
+          echo ""
+          echo "=== Reproduce: rm on read-only bind mount ==="
+          docker run --rm --name nginx-ro-test \
+            -v /var/lib/xiaoxia-saas-staging/nginx-staging.conf:/etc/nginx/conf.d/default.conf:ro \
+            git.xiaoxiajianji.com/xiaoxia/xiaoxia-saas/xiaoxia-saas-web:387514c \
+            sh -c '
+              set -x
+              echo "Before:"
+              ls -la /etc/nginx/conf.d/
+              echo "Try rm (as entrypoint does):"
+              rm -f /etc/nginx/conf.d/default.conf
+              echo "rm exitcode=$?"
+              echo "After rm:"
+              ls -la /etc/nginx/conf.d/
+              echo "Test ln:"
+              ln -s /etc/nginx/nginx-staging.conf /etc/nginx/conf.d/default.conf
+              echo "ln exitcode=$?"
+              ls -la /etc/nginx/conf.d/
+              echo "nginx -t:"
+              nginx -t 2>&1
+            ' 2>&1
+          echo ""
+          echo "=== Also test with NEW fixed image (9c0d4b1 if present) ==="
+          docker images | grep xiaoxia-saas-web | head -5
+REMOTE

alembic/versions/075_add_sentence_timings.py

@@ -0,0 +1,27 @@
+"""add sentence_timings to lipsync_jobs
+
+Revision ID: 075_add_sentence_timings
+Revises: 074_ai_avatar_render_script_id_optional
+Create Date: 2026-09-12
+"""
+
+import sqlalchemy as sa
+
+from alembic import op
+
+revision = "075_add_sentence_timings"
+down_revision = "074_render_script_id_optional"
+branch_labels = None
+depends_on = None
+
+
+def upgrade() -> None:
+    with op.batch_alter_table("lipsync_jobs") as batch:
+        batch.add_column(
+            sa.Column("sentence_timings", sa.JSON(), nullable=True),
+        )
+
+
+def downgrade() -> None:
+    with op.batch_alter_table("lipsync_jobs") as batch:
+        batch.drop_column("sentence_timings")

apps/api/app/api/routes/ai_avatar_render.py

@@ -11,6 +11,7 @@
 from __future__ import annotations
 
 import logging
+from datetime import datetime, timezone
 
 from app.auth import AuthenticatedUser, get_current_user
 from app.dependencies import get_db_session
@@ -77,10 +78,16 @@ def create_render_job(
         from app.tasks.ai_avatar_render import execute_ai_avatar_render
 
         execute_ai_avatar_render.delay(job.id)
-    except Exception:
-        logger.warning("Celery 任务提交失败，渲染任务已创建但未触发执行: %s", job.id)
+    except Exception as exc:
+        logger.exception("Celery 任务投递失败（创建）: job_id=%s err=%s", job.id, exc)
+        job.status = "failed"
+        job.error_message = f"任务提交失败：{exc}"
+        job.updated_at = datetime.now(timezone.utc)
+        svc.db.commit()
+        svc.db.refresh(job)
+        return AiAvatarRenderJobResponse.model_validate(job)
 
-    return job
+    return AiAvatarRenderJobResponse.model_validate(job)
 
 
 # ── GET /jobs — 任务列表 ─────────────────────────────────────────────────
@@ -172,11 +179,16 @@ def retry_render_job(
         from app.tasks.ai_avatar_render import execute_ai_avatar_render
 
         execute_ai_avatar_render.delay(job.id)
-    except Exception:
-        logger.warning("Celery 任务提交失败，重试任务已重置但未触发执行: %s", job.id)
-
-    return job
+    except Exception as exc:
+        logger.exception("Celery 任务投递失败（重试）: job_id=%s err=%s", job.id, exc)
+        job.status = "failed"
+        job.error_message = f"任务提交失败：{exc}"
+        job.updated_at = datetime.now(timezone.utc)
+        svc.db.commit()
+        svc.db.refresh(job)
+        return AiAvatarRenderJobResponse.model_validate(job)
 
+    return AiAvatarRenderJobResponse.model_validate(job)
 
 
 # ── POST /smart-cover — 智能获取封面（MediaKit 抽帧 + 评分选帧）────────
@@ -199,11 +211,17 @@ def generate_avatar_smart_cover(
         raise HTTPException(status_code=400, detail="video_url 必须是合法的 HTTP/HTTPS URL")
 
     try:
-        cover_url = generate_smart_cover(video_url, max_frames=body.max_frames)
+        cover_url = generate_smart_cover(
+            video_url,
+            max_frames=body.max_frames,
+            title_config=getattr(body, "title_config", None),
+        )
     except Exception as exc:
         logger.error(
             "智能封面生成异常: user=%s video_url=%s err=%s",
-            current_user.user.id, video_url[:80], exc,
+            current_user.user.id,
+            video_url[:80],
+            exc,
             exc_info=True,
         )
         cover_url = ""
@@ -216,3 +234,72 @@ def generate_avatar_smart_cover(
         )
     logger.info("智能封面生成成功: user=%s cover_url=%s", current_user.user.id, cover_url[:120])
     return SmartCoverResponse(cover_url=cover_url, status="completed")
+
+
+# ── POST /{job_id}/smart-cover — 从最终成片智能抽封面（步骤②）────────
+
+
+@router.post("/{job_id}/smart-cover", response_model=SmartCoverResponse)
+def generate_render_smart_cover(
+    job_id: str,
+    current_user: AuthenticatedUser = Depends(get_current_user),
+    db: Session = Depends(get_db_session),
+):
+    """从最终渲染成片智能抽帧生成封面（MediaKit 抽帧 + 评分选最佳帧 + 转存 OSS）.
+
+    - 必须等渲染任务 completed 后才可调用（否则返回 400）
+    - 生成成功后自动更新 render_job 的 cover_config 与 output_cover_url
+    """
+    from app.services.ai_avatar_render_service import AiAvatarRenderService
+
+    svc = AiAvatarRenderService(db)
+    job = svc.get_render_job(job_id, current_user.user.id)
+    if job is None:
+        raise HTTPException(status_code=404, detail="渲染任务不存在")
+    if job.status != "completed":
+        raise HTTPException(status_code=400, detail="请先完成视频生成")
+    video_url = (job.output_video_url or "").strip()
+    if not video_url:
+        raise HTTPException(status_code=400, detail="渲染成片视频 URL 为空")
+
+    try:
+        # 成片已叠加标题，不传 title_config 避免双重叠加
+        cover_url = generate_smart_cover(video_url, job_id=job_id, max_frames=5)
+    except Exception as exc:
+        logger.error(
+            "渲染成片智能封面生成异常: user=%s render_id=%s video_url=%s err=%s",
+            current_user.user.id,
+            job_id,
+            video_url[:80],
+            exc,
+            exc_info=True,
+        )
+        cover_url = ""
+
+    if not cover_url:
+        return SmartCoverResponse(
+            cover_url="",
+            status="fallback_failed",
+            message="智能抽帧失败（MediaKit 不可用或抽帧异常），请稍后重试",
+        )
+
+    # 更新 render_job 的封面字段（异步写入 DB；失败不影响返回）
+    try:
+        job.cover_config = {
+            **(job.cover_config if isinstance(job.cover_config, dict) else {}),
+            "mode": "auto_frame",
+            "url": cover_url,
+        }
+        job.output_cover_url = cover_url
+        job.updated_at = datetime.now(timezone.utc)
+        db.commit()
+    except Exception as exc:
+        logger.warning("更新 render_job 封面字段失败（不影响返回）: job_id=%s err=%s", job_id, exc)
+
+    logger.info(
+        "渲染成片智能封面生成成功: user=%s render_id=%s cover_url=%s",
+        current_user.user.id,
+        job_id,
+        cover_url[:120],
+    )
+    return SmartCoverResponse(cover_url=cover_url, status="completed")

apps/api/app/schemas/ai_avatar_render.py

@@ -110,10 +110,13 @@ class AiAvatarRenderProgressResponse(BaseModel):
 
 
 class SmartCoverRequest(BaseModel):
-    """智能封面请求 — MediaKit 抽帧 + 质量评分选最佳帧."""
+    """智能封面请求 — MediaKit 抽帧 + 质量评分选最佳帧 + 可选标题 drawtext 叠加."""
 
     video_url: str = Field(..., description="数字人视频 URL（对口型/渲染成片）")
     max_frames: int = Field(5, ge=1, le=10, description="抽帧数量（默认 5）")
+    title_config: Optional[dict[str, Any]] = Field(
+        None, description="标题配置；传入时在封面上用 drawtext 叠加标题（竖屏 720x1280）"
+    )
 
 
 class SmartCoverResponse(BaseModel):

apps/api/app/schemas/lipsync.py

@@ -33,6 +33,7 @@ class LipsyncJobResponse(BaseModel):
     output_duration: float
     error_message: str
     error_code: str
+    sentence_timings: Optional[list] = None
     submitted_at: Optional[datetime] = None
     completed_at: Optional[datetime] = None
     created_at: datetime

apps/api/app/services/ai_avatar_cover_service.py

@@ -11,6 +11,8 @@
 from __future__ import annotations
 
 import logging
+import os
+import subprocess
 import tempfile
 import uuid
 from pathlib import Path
@@ -19,9 +21,9 @@ from urllib.parse import urlparse
 
 logger = logging.getLogger(__name__)
 
-# MediaKit 抽帧轮询参数（与 MediaKit API timeout=60s 对齐）
-COVER_POLL_INTERVAL = 3.0
-COVER_MAX_POLL_ATTEMPTS = 20  # 最多等 60 秒
+# MediaKit 抽帧轮询参数：poll_interval=1s × max_poll=15 → 最长 15s，配合前端 120s 超时足够
+COVER_POLL_INTERVAL = 1.0
+COVER_MAX_POLL_ATTEMPTS = 15
 
 # 帧图片下载超时（秒）
 FRAME_DOWNLOAD_TIMEOUT = 20
@@ -156,13 +158,79 @@ def select_best_cover_frame(video_url: str, *, max_frames: int = 5) -> str:
         return ""
 
 
-def persist_cover_to_oss(frame_url: str, *, job_id: str = "", prefix: str = "ai-avatar/covers") -> str:
+def apply_title_to_cover(local_frame: str, *, title_config: dict | None) -> str:
+    """用 ffmpeg drawtext 在封面图上叠加标题，返回叠加后图片的本地路径.
+
+    ffmpeg 失败时回退返回原始 local_frame。竖屏封面按 720x1280 计算位置。
+    """
+    if not title_config or not isinstance(title_config, dict):
+        return local_frame
+    text = (title_config.get("text") or title_config.get("content") or "").strip()
+    if not text:
+        return local_frame
+    enabled = title_config.get("enabled", True)
+    if not enabled:
+        return local_frame
+
+    try:
+        from packages.domain.video_filter_builder import build_title_drawtext_filter
+
+        drawtext_filter = build_title_drawtext_filter(
+            title_config,
+            output_width=720,
+            output_height=1280,
+        )
+        if not drawtext_filter:
+            return local_frame
+
+        base, ext = os.path.splitext(local_frame)
+        titled_path = f"{base}_titled{ext or '.jpg'}"
+        cmd = [
+            "ffmpeg",
+            "-i",
+            local_frame,
+            "-vf",
+            drawtext_filter,
+            "-y",
+            titled_path,
+        ]
+        logger.info("[数字人封面] 叠加标题: text=%s", text[:30])
+        result = subprocess.run(
+            cmd,
+            capture_output=True,
+            text=True,
+            timeout=30,
+        )
+        if result.returncode != 0:
+            logger.warning(
+                "[数字人封面] drawtext 失败，回退无标题: exit=%s stderr=%s",
+                result.returncode,
+                (result.stderr or "")[-300:],
+            )
+            return local_frame
+        if not os.path.exists(titled_path) or os.path.getsize(titled_path) == 0:
+            logger.warning("[数字人封面] drawtext 输出为空，回退无标题")
+            return local_frame
+        return titled_path
+    except Exception as exc:
+        logger.warning("[数字人封面] 标题叠加异常，回退无标题: %s", exc, exc_info=True)
+        return local_frame
+
+
+def persist_cover_to_oss(
+    frame_url: str,
+    *,
+    job_id: str = "",
+    prefix: str = "ai-avatar/covers",
+    title_config: dict | None = None,
+) -> str:
     """下载帧图并转存到 OSS，返回公网封面 URL.
 
     Args:
         frame_url: MediaKit 返回的临时帧图 URL
         job_id: 关联任务 ID（用于 OSS key 命名）
         prefix: OSS key 前缀
+        title_config: 可选标题配置；传入时用 drawtext 叠加标题（竖屏 720x1280）
 
     Returns:
         OSS 公网 URL；失败回退原始 frame_url
@@ -170,6 +238,7 @@ def persist_cover_to_oss(frame_url: str, *, job_id: str = "", prefix: str = "ai-
     if not frame_url:
         return ""
     tmp_path: Optional[str] = None
+    titled_path: Optional[str] = None
     try:
         import httpx
 
@@ -189,12 +258,21 @@ def persist_cover_to_oss(frame_url: str, *, job_id: str = "", prefix: str = "ai-
         storage = get_shared_storage_service()
         token = job_id or uuid.uuid4().hex[:12]
         cover_key = f"{prefix}/{token}/cover_{uuid.uuid4().hex[:8]}.jpg"
+
+        upload_path = apply_title_to_cover(tmp_path, title_config=title_config)
+        if upload_path != tmp_path:
+            titled_path = upload_path
+
         public_url = storage.upload_file(
-            file_or_path=tmp_path,
+            file_or_path=upload_path,
             storage_key=cover_key,
             content_type="image/jpeg",
         )
-        logger.info("[数字人封面] 封面已转存 OSS: key=%s", cover_key)
+        logger.info(
+            "[数字人封面] 封面已转存 OSS: key=%s titled=%s",
+            cover_key,
+            bool(titled_path),
+        )
         # 私有桶：返回预签名 URL（前端才能加载）
         if public_url:
             signed = storage.get_download_url(cover_key, expires_seconds=86400)
@@ -204,19 +282,32 @@ def persist_cover_to_oss(frame_url: str, *, job_id: str = "", prefix: str = "ai-
         logger.warning("[数字人封面] 封面转存 OSS 失败，返回原始 URL", exc_info=True)
         return frame_url
     finally:
-        if tmp_path:
-            try:
-                Path(tmp_path).unlink(missing_ok=True)
-            except Exception:
-                pass
+        for p in (tmp_path, titled_path):
+            if p:
+                try:
+                    Path(p).unlink(missing_ok=True)
+                except Exception:
+                    pass
 
 
-def generate_smart_cover(video_url: str, *, job_id: str = "", max_frames: int = 5) -> str:
-    """一站式：MediaKit 智能抽帧选最佳 → 转存 OSS，返回封面公网 URL.
+def generate_smart_cover(
+    video_url: str,
+    *,
+    job_id: str = "",
+    max_frames: int = 5,
+    title_config: dict | None = None,
+) -> str:
+    """一站式：MediaKit 智能抽帧选最佳 → （可选）drawtext 叠加标题 → 转存 OSS.
 
     供独立封面接口与渲染管线复用。失败返回空字符串。
+
+    Args:
+        video_url: 可公网访问的视频 URL
+        job_id: 关联任务 ID
+        max_frames: 抽帧数量
+        title_config: 可选标题配置；传入时在封面上叠加 drawtext 标题（竖屏 720x1280）
     """
     best_frame = select_best_cover_frame(video_url, max_frames=max_frames)
     if not best_frame:
         return ""
-    return persist_cover_to_oss(best_frame, job_id=job_id)
+    return persist_cover_to_oss(best_frame, job_id=job_id, title_config=title_config)

apps/api/app/services/ai_avatar_render_service.py

@@ -11,6 +11,7 @@ from __future__ import annotations
 
 import logging
 import os
+import subprocess
 import tempfile
 import uuid
 from datetime import datetime, timezone
@@ -24,7 +25,7 @@ from packages.adapters.sqlalchemy_impl.models import (
     ScriptModel,
 )
 from packages.domain.video_filter_builder import (
-    build_cover_extract_command,
+    build_broll_overlay_filter,
     build_title_drawtext_filter,
 )
 from packages.shared.storage import get_shared_storage_service
@@ -196,9 +197,8 @@ class AiAvatarRenderService:
         1. 下载对口型输出视频 (20%)
         2. 构建 FFmpeg 滤镜链 (40%)
         3. 执行 FFmpeg 渲染 (80%)
-        4. 提取封面 (90%)
-        5. 上传到 OSS (95%)
-        6. 更新任务状态 (100%)
+        4. 上传到 OSS (95%) — 封面不再自动生成，改由前端主动抽帧
+        5. 更新任务状态 (100%)
         """
         job = self.db.query(AiAvatarRenderJob).filter(AiAvatarRenderJob.id == job_id).first()
         if job is None:
@@ -228,27 +228,49 @@ class AiAvatarRenderService:
             self.db.commit()
 
             # 2. 构建 FFmpeg 滤镜链 (40%)
-            from packages.domain.video_filter_builder import build_broll_overlay_filter
+            # 用 ffprobe 探测输入视频分辨率，确保 B-roll 缩放与标题位置与实际输出一致。
+            # AI 数字人对口型输出为 9:16 竖屏，默认兜底 720x1280；探测失败时使用默认值不阻断渲染。
+            output_width, output_height = self._probe_video_resolution(input_video_path)
+            if output_width <= 0 or output_height <= 0:
+                output_width, output_height = 720, 1280
+                logger.info(
+                    "[数字人渲染] ffprobe 探测分辨率失败或无效，使用默认竖屏尺寸 %sx%s",
+                    output_width,
+                    output_height,
+                )
+            else:
+                logger.info("[数字人渲染] 探测输入视频分辨率: %sx%s", output_width, output_height)
 
-            filter_complex = build_broll_overlay_filter(
+            broll_filter, broll_label = build_broll_overlay_filter(
                 b_roll_segments=job.b_roll_segments,
                 video_duration=lipsync_job.output_duration,
+                output_width=output_width,
+                output_height=output_height,
             )
 
-            # 标题叠加
-            title_filter = build_title_drawtext_filter(job.title_config)
-            if title_filter:
-                if filter_complex:
-                    filter_complex += f"[vout]{title_filter}[vout_titled];"
-                else:
-                    filter_complex = f"[0:v]{title_filter}[vout_titled];"
+            # 标题叠加（传入实际输出尺寸，保证位置计算正确）
+            title_filter = build_title_drawtext_filter(
+                job.title_config,
+                output_width=output_width,
+                output_height=output_height,
+            )
 
-            # 清理末尾分号
-            if filter_complex.endswith(";"):
-                filter_complex = filter_complex[:-1]
-
-            # 最终输出标签
-            final_label = "vout_titled" if title_filter else ("vout" if filter_complex else None)
+            filter_complex = ""
+            final_label = None
+            if broll_filter and title_filter:
+                # B-roll → 标题叠在 B-roll 输出上
+                filter_complex = broll_filter + f";[{broll_label}]{title_filter}[vout_titled]"
+                final_label = "vout_titled"
+            elif broll_filter:
+                filter_complex = broll_filter
+                final_label = broll_label
+            elif title_filter:
+                filter_complex = f"[0:v]{title_filter}[vout_titled]"
+                final_label = "vout_titled"
+            else:
+                # 无滤镜：直接拷贝视频流
+                filter_complex = ""
+                final_label = None
 
             job.progress = 40
             self.db.commit()
@@ -257,7 +279,7 @@ class AiAvatarRenderService:
             with tempfile.TemporaryDirectory() as tmpdir:
                 output_video_path = os.path.join(tmpdir, "output.mp4")
 
-                cmd = self._build_ffmpeg_command(
+                cmd_list = self._build_ffmpeg_command(
                     input_video=input_video_path,
                     b_roll_segments=job.b_roll_segments,
                     filter_complex=filter_complex,
@@ -265,49 +287,46 @@ class AiAvatarRenderService:
                     output_path=output_video_path,
                 )
 
-                exit_code = os.system(cmd)
-                if exit_code != 0:
-                    raise AiAvatarRenderError(f"FFmpeg 渲染失败，退出码: {exit_code}", code="FFmpegFailed")
+                try:
+                    render_result = subprocess.run(
+                        cmd_list,
+                        capture_output=True,
+                        text=True,
+                        timeout=600,
+                    )
+                except subprocess.TimeoutExpired as exc:
+                    raise AiAvatarRenderError(
+                        "FFmpeg 渲染超时（600s）",
+                        code="FFmpegTimeout",
+                    ) from exc
+
+                if render_result.returncode != 0:
+                    stderr_tail = (render_result.stderr or "").strip()[-800:]
+                    raise AiAvatarRenderError(
+                        f"FFmpeg 渲染失败，退出码: {render_result.returncode}, stderr: {stderr_tail}",
+                        code="FFmpegFailed",
+                    )
 
                 job.progress = 80
                 self.db.commit()
 
-                # 4. 提取封面 (90%)
-                cover_path = ""
-                if job.cover_config:
-                    cover_path = os.path.join(tmpdir, "cover.jpg")
-                    cover_cmd = build_cover_extract_command(job.cover_config, cover_path)
-                    cover_cmd = cover_cmd.replace("INPUT_VIDEO", output_video_path)
-                    cover_exit = os.system(cover_cmd)
-                    if cover_exit != 0:
-                        logger.warning("封面提取失败，跳过: %s", cover_cmd)
-                        cover_path = ""
-
-                job.progress = 90
-                self.db.commit()
-
-                # 5. 上传到 OSS (95%)
+                # 4/5. 上传成片到 OSS (95%) —— 已砍掉自动抽封面逻辑（步骤⑤）；
+                # 封面由前端在渲染完成后通过 /smart-cover 接口主动从成片抽帧，不阻塞渲染链路。
                 output_video_url = self._upload_to_oss(output_video_path, f"ai-avatar/{job_id}/output.mp4")
                 job.output_video_url = output_video_url
 
-                # 封面：优先复用智能剪辑的 MediaKit 抽帧 + 质量评分选最佳帧；
-                # MediaKit 不可用时回退到 FFmpeg 已按 cover_config 抽取的 cover_path
-                smart_cover_url = ""
-                if output_video_url:
-                    try:
-                        from app.services.ai_avatar_cover_service import (
-                            generate_smart_cover,
-                        )
-
-                        smart_cover_url = generate_smart_cover(output_video_url, job_id=job_id, max_frames=5)
-                    except Exception:
-                        logger.warning("智能封面(MediaKit)失败，回退 FFmpeg 封面 job_id=%s", job_id, exc_info=True)
-
-                if smart_cover_url:
-                    job.output_cover_url = smart_cover_url
-                elif cover_path:
-                    output_cover_url = self._upload_to_oss(cover_path, f"ai-avatar/{job_id}/cover.jpg")
-                    job.output_cover_url = output_cover_url
+                # 封面透传：如果用户已在 cover_config 中选定封面 URL（mode=upload 的自定义上传 或
+                # mode=auto_frame 已有的智能封面结果），直接透传到 output_cover_url，不再重新截帧。
+                if isinstance(job.cover_config, dict):
+                    _pre_cover_url = (
+                        job.cover_config.get("url")
+                        or job.cover_config.get("imageUrl")
+                        or job.cover_config.get("cover_url")
+                        or ""
+                    )
+                    if _pre_cover_url:
+                        job.output_cover_url = _pre_cover_url
+                        logger.info("[数字人渲染] 使用用户已选定封面 URL: job_id=%s", job_id)
 
                 # 获取输出视频时长
                 job.output_duration = lipsync_job.output_duration
@@ -331,9 +350,13 @@ class AiAvatarRenderService:
                     from packages.domain.generated_video import GeneratedVideo
 
                     clip_name = f"AI数字人_{job_id[:8]}"
+                    # AI数字人入口是独立页面，前端可能不传 project_id（无项目概念），
+                    # 兜底为 "ai_avatar" 避免 DB 非空约束/查询问题；generation_task_id 同样兜底用 render_job_id
+                    clip_project_id = (job.project_id or "").strip() or "ai_avatar"
+                    clip_generation_task_id = (job.lipsync_job_id or "").strip() or job_id
                     clip = GeneratedVideo.create(
-                        project_id=job.project_id,
-                        generation_task_id=job.lipsync_job_id,
+                        project_id=clip_project_id,
+                        generation_task_id=clip_generation_task_id,
                         name=clip_name,
                         file_url=job.output_video_url,
                         user_id=job.user_id,
@@ -347,11 +370,11 @@ class AiAvatarRenderService:
                     video_repo = SQLAlchemyGeneratedVideoRepository(self.db)
                     video_repo.create(clip)
                     logger.info("成片记录已保存到成片库: clip_id=%s, render_job=%s", clip.id, job_id)
-                except Exception as clip_err:
-                    logger.warning(
-                        "自动保存成片记录失败（不影响渲染任务状态）: render_job=%s, error=%s",
+                except Exception:
+                    logger.error(
+                        "自动保存成片记录失败（不影响渲染任务状态）: render_job=%s",
                         job_id,
-                        clip_err,
+                        exc_info=True,
                     )
 
         except AiAvatarRenderError as exc:
@@ -360,12 +383,14 @@ class AiAvatarRenderService:
             job.updated_at = datetime.now(timezone.utc)
             self.db.commit()
             logger.error("渲染任务失败 [%s]: %s", job_id, exc)
+            raise
         except Exception as exc:
             job.status = "failed"
             job.error_message = f"渲染异常: {str(exc)}"
             job.updated_at = datetime.now(timezone.utc)
             self.db.commit()
             logger.exception("渲染任务异常 [%s]", job_id)
+            raise
 
     def _download_video(self, url: str) -> str:
         """下载视频到临时文件."""
@@ -383,6 +408,37 @@ class AiAvatarRenderService:
                 os.unlink(tmp.name)
             raise
 
+    @staticmethod
+    def _probe_video_resolution(video_path: str) -> tuple[int, int]:
+        """用 ffprobe 探测视频分辨率，返回 (width, height)；失败返回 (0, 0)。"""
+        try:
+            result = subprocess.run(
+                [
+                    "ffprobe",
+                    "-v",
+                    "error",
+                    "-select_streams",
+                    "v:0",
+                    "-show_entries",
+                    "stream=width,height",
+                    "-of",
+                    "csv=p=0:s=x",
+                    video_path,
+                ],
+                capture_output=True,
+                text=True,
+                timeout=15,
+            )
+            if result.returncode == 0 and result.stdout.strip():
+                parts = result.stdout.strip().split("x")
+                if len(parts) == 2:
+                    w, h = int(parts[0]), int(parts[1])
+                    if w > 0 and h > 0:
+                        return w, h
+        except Exception as exc:
+            logger.warning("[数字人渲染] ffprobe 探测分辨率失败: %s", exc)
+        return 0, 0
+
     def _build_ffmpeg_command(
         self,
         *,
@@ -391,24 +447,51 @@ class AiAvatarRenderService:
         filter_complex: str,
         final_label: Optional[str],
         output_path: str,
-    ) -> str:
-        """构建 FFmpeg 命令."""
-        # 输入文件
-        inputs = f"-i {input_video}"
+    ) -> list[str]:
+        """构建 FFmpeg 命令（list 形式，shell=False）.
+
+        根因修复 #1798 P0：OSS 预签名 URL 含 `&Expires=...&Signature=...` 特殊字符，
+        os.system(shell=True) 会把 `&` 解释为后台命令分隔符，导致 -filter_complex 被
+        当成独立命令报 sh: -filter_complex: not found（exit 127 → Python 32512）。
+        list + shell=False 彻底规避 shell 转义问题。
+        """
+        cmd: list[str] = ["ffmpeg", "-i", input_video]
         for seg in b_roll_segments:
             asset_url = seg.get("asset_url", "")
             if asset_url:
-                inputs += f" -i {asset_url}"
+                cmd.extend(["-i", asset_url])
 
-        # 滤镜
         if filter_complex and final_label:
-            filter_arg = f'-filter_complex "{filter_complex}" -map "[{final_label}]"'
+            cmd.extend(
+                [
+                    "-filter_complex",
+                    filter_complex,
+                    "-map",
+                    f"[{final_label}]",
+                    "-map",
+                    "0:a?",
+                ]
+            )
         elif filter_complex:
-            filter_arg = f'-filter_complex "{filter_complex}"'
-        else:
-            filter_arg = ""
+            cmd.extend(["-filter_complex", filter_complex])
 
-        return f"ffmpeg {inputs} {filter_arg} -c:v libx264 -preset veryfast -crf 23 -y {output_path}"
+        cmd.extend(
+            [
+                "-c:v",
+                "libx264",
+                "-preset",
+                "veryfast",
+                "-crf",
+                "23",
+                "-c:a",
+                "aac",
+                "-b:a",
+                "128k",
+                "-y",
+                output_path,
+            ]
+        )
+        return cmd
 
     def _upload_to_oss(self, local_path: str, oss_key: str) -> str:
         """上传文件到 OSS，返回 URL.

apps/api/app/services/lipsync_service.py

@@ -198,6 +198,12 @@ class LipsyncService:
         self.db.add(job)
         self.db.flush()
 
+        # ⚠️ 必须先 commit 再发 Celery 任务，避免事务竞态：
+        # worker 是独立进程+独立DB连接，任务被消费（<4ms）时若本事务还未提交，
+        # worker 查询 job 会返回 None → 静默 return 不重试，job 永远卡在 tts_processing。
+        self.db.commit()
+        self.db.refresh(job)
+
         if is_tts_mode:
             # 2a. TTS 模式：dispatch Celery 异步任务处理 TTS 合成 + MediaKit 提交
             try:
@@ -211,12 +217,19 @@ class LipsyncService:
                         normalize_emotion(emotion),
                     )
                 )
-            except Exception:
-                logger.warning(
-                    "Celery 任务提交失败，TTS 任务已创建但未触发执行: %s",
+            except Exception as exc:
+                # 投递失败时立即把 job 标成 failed 并写入 error_message，
+                # 前端轮询时能直接看到失败原因，不会无限卡在 tts_processing。
+                logger.exception(
+                    "Celery 任务提交失败，TTS 任务已创建但未触发执行: job_id=%s err=%s",
                     job_id,
-                    exc_info=True,
+                    exc,
                 )
+                job.status = "failed"
+                job.error_message = f"Celery 任务投递失败: {exc}"
+                job.error_code = "AsyncDispatchFailed"
+                job.updated_at = datetime.now(timezone.utc)
+                self.db.commit()  # 投递失败也要落库失败状态
         else:
             # 2b. 直接音频模式：同步签名并提交 MediaKit
             video_url = self._sign_media_url(video_url)
@@ -234,15 +247,15 @@ class LipsyncService:
                 job.mediakit_task_id = result["task_id"]
                 job.status = "submitted"
                 job.submitted_at = datetime.now(timezone.utc)
+                self.db.commit()  # submitted 状态落库
             except MediaKitError as exc:
                 job.status = "failed"
                 job.error_message = str(exc)
                 job.error_code = exc.code
                 logger.error("提交对口型任务失败: %s", exc)
+                self.db.commit()
                 raise
 
-        self.db.commit()
-        self.db.refresh(job)
         return job
 
     # ── 查询任务 ──────────────────────────────────────────────────────────
@@ -307,11 +320,26 @@ class LipsyncService:
         if mk_status == STATUS_COMPLETED:
             result = status_data.get("result", {})
             job.status = STATUS_COMPLETED
-            output_url = result.get("video_url", "")
-            # MediaKit 输出为临时 URL，转存自家 OSS 防止过期（失败则回退临时 URL）
-            job.output_video_url = self._persist_output_video(output_url, job_id, user_id)
+            temp_url = result.get("video_url", "")
+            # 先以临时 URL 立即返回前端（前端可立即播放），再异步 Celery 任务转存自家 OSS（步骤⑦）
+            job.output_video_url = temp_url
             job.output_duration = result.get("duration", 0.0)
             job.completed_at = datetime.now(timezone.utc)
+            job.updated_at = datetime.now(timezone.utc)
+            self.db.commit()
+            # 异步转存到自家 OSS（注意：必须在 commit 之后 dispatch，避免 commit 失败任务已发出）
+            try:
+                from app.tasks.lipsync_tts import persist_output_video_task
+
+                persist_output_video_task.apply_async(args=(job_id, user_id, temp_url))
+            except Exception as exc:
+                logger.warning(
+                    "提交输出视频异步转存任务失败，保留临时 URL: job_id=%s err=%s",
+                    job_id,
+                    exc,
+                )
+            self.db.refresh(job)
+            return job
         elif mk_status == STATUS_FAILED:
             error = status_data.get("error", {})
             job.status = "failed"

apps/api/app/tasks/lipsync_tts.py

@@ -54,11 +54,170 @@ def _sign_media_url(url: str) -> str:
         return url
 
 
+def _split_script_into_sentences(script_text: str) -> list[str]:
+    """按句号/问号/感叹号/分号/换行分句（与前端 splitScriptIntoSentences 一致）."""
+    import re
+
+    text = (script_text or "").strip()
+    if not text:
+        return []
+    parts = re.split(r"[。！？!?；;\n\r]+", text)
+    return [p.strip() for p in parts if p.strip()]
+
+
+def _compute_sentence_timings(audio_data: bytes, script_text: str, total_duration: float) -> list[dict]:
+    """基于 TTS 音频的静音检测，精确计算每句文案的起止时间.
+
+    使用 ffmpeg silencedetect 检测静音段，将静音点与句子边界对齐。
+    比字数比例估算准确得多。
+
+    Args:
+        audio_data: TTS 音频二进制数据（MP3）
+        script_text: 文案全文
+        total_duration: 音频总时长（秒）
+
+    Returns:
+        list[{"index": int, "text": str, "start_time": float, "end_time": float}]
+    """
+    import re
+    import subprocess
+    import tempfile
+
+    sentences = _split_script_into_sentences(script_text)
+    if not sentences:
+        return []
+
+    # 写入临时音频文件
+    with tempfile.NamedTemporaryFile(suffix=".mp3", delete=False) as tmp:
+        tmp.write(audio_data)
+        tmp_path = tmp.name
+
+    try:
+        # 用 ffmpeg silencedetect 检测静音段
+        result = subprocess.run(
+            [
+                "ffmpeg",
+                "-i",
+                tmp_path,
+                "-af",
+                "silencedetect=noise=-25dB:d=0.3",
+                "-f",
+                "null",
+                "-",
+            ],
+            capture_output=True,
+            text=True,
+            timeout=30,
+        )
+        stderr = result.stderr or ""
+
+        # 解析静音结束时间点（silence_end: X.XXX）
+        silence_ends = []
+        for match in re.finditer(r"silence_end:\s*([\d.]+)", stderr):
+            t = float(match.group(1))
+            if 0 < t < total_duration:
+                silence_ends.append(t)
+
+        # 如果没有检测到足够的静音点，降级为字数比例估算
+        if len(silence_ends) < len(sentences) - 1:
+            logger.warning(
+                "[sentence_timings] 静音点不足(%d < %d)，降级为字数比例估算",
+                len(silence_ends),
+                len(sentences) - 1,
+            )
+            return _estimate_sentence_timings_by_chars(sentences, total_duration)
+
+        # 贪心匹配：N-1 个句子边界对应 N-1 个静音点
+        # 按时间均匀分布期望值，选择最近的静音点
+        n_boundaries = len(sentences) - 1
+        boundaries = []
+        used_indices = set()
+
+        for i in range(n_boundaries):
+            # 期望的边界位置（按句子数量均匀分布）
+            expected_pos = (i + 1) / len(sentences) * total_duration
+            # 找最近的未使用静音点
+            best_idx = None
+            best_dist = float("inf")
+            for j, t in enumerate(silence_ends):
+                if j in used_indices:
+                    continue
+                dist = abs(t - expected_pos)
+                if dist < best_dist:
+                    best_dist = dist
+                    best_idx = j
+            if best_idx is not None:
+                used_indices.add(best_idx)
+                boundaries.append(silence_ends[best_idx])
+
+        boundaries.sort()
+
+        # 构建 sentence_timings
+        timings = []
+        prev_end = 0.0
+        for i, sent in enumerate(sentences):
+            start = prev_end
+            end = boundaries[i] if i < len(boundaries) else total_duration
+            timings.append(
+                {
+                    "index": i,
+                    "text": sent,
+                    "start_time": round(start, 2),
+                    "end_time": round(end, 2),
+                }
+            )
+            prev_end = end
+
+        return timings
+
+    except Exception as exc:
+        logger.warning("[sentence_timings] 静音检测异常，降级为字数比例估算: %s", exc)
+        return _estimate_sentence_timings_by_chars(sentences, total_duration)
+    finally:
+        import os
+
+        try:
+            os.unlink(tmp_path)
+        except Exception:
+            pass
+
+
+def _estimate_sentence_timings_by_chars(sentences: list[str], total_duration: float) -> list[dict]:
+    """降级方案：按字数比例估算句子时间（与原前端逻辑一致）."""
+    if not sentences or total_duration <= 0:
+        return []
+    total_chars = sum(len(s.replace(r"\s", "")) for s in sentences)
+    if total_chars == 0:
+        return []
+
+    timings = []
+    acc = 0
+    for i, sent in enumerate(sentences):
+        chars = len(sent.replace(r"\s", ""))
+        start = (acc / total_chars) * total_duration
+        end = ((acc + chars) / total_chars) * total_duration
+        timings.append(
+            {
+                "index": i,
+                "text": sent,
+                "start_time": round(start, 2),
+                "end_time": round(end, 2),
+            }
+        )
+        acc += chars
+    return timings
+
+
 @shared_task(
     bind=True,
     name="lipsync_tts.synthesize_and_submit",
-    max_retries=2,
+    max_retries=5,  # 事务竞态重试3次（job not found）+ TTS偶发错误2次
     default_retry_delay=30,
+    autoretry_for=(OSError, ConnectionError),  # 网络/连接错误自动重试
+    retry_backoff=True,
+    retry_backoff_max=30,
+    soft_time_limit=180,
+    time_limit=200,
 )
 def tts_synthesize_and_submit(
     self,
@@ -76,11 +235,21 @@ def tts_synthesize_and_submit(
     from app.services.mediakit_client import MediaKitError, get_mediakit_client
     from sqlalchemy.orm import Session as DBSession
 
-    from packages.adapters.sqlalchemy_impl.database import SessionLocal
     from packages.adapters.sqlalchemy_impl.models import LipsyncJobModel
     from packages.application.cosyvoice_service import CosyVoiceError, CosyVoiceService
     from packages.shared.url_security import safe_download_bytes
 
+    # SessionLocal 获取：
+    # - API 容器：app.db.SessionLocal（环境变量完整，导入即建引擎）
+    # - Worker 容器：worker_app.db.SessionLocal（Worker 自己的 settings 初始化引擎）
+    # API 侧没有 worker_app 模块 → ImportError 直接回退；
+    # Worker 侧 app.db 会因缺少 API 专有环境变量抛 pydantic ValidationError，
+    # 此时也要回退到 worker_app.db。
+    try:
+        from worker_app.db import SessionLocal  # type: ignore
+    except Exception:  # noqa: BLE001
+        from app.db import SessionLocal  # type: ignore
+
     db: DBSession = SessionLocal()
     try:
         job = (
@@ -93,7 +262,28 @@ def tts_synthesize_and_submit(
         )
 
         if job is None:
-            logger.error("[lipsync_tts] Job not found: job_id=%s", job_id)
+            # 事务竞态防御：API 在 commit 前投递了任务，worker 消费时事务尚未提交。
+            # Celery 内置 autoretry_for 不支持"业务条件重试"，这里手动 retry 3 次，
+            # 间隔递增（1s/3s/7s），让 API 事务有时间提交。
+            # max_retries 由 self.request(retries) 维护；默认 self.max_retries=3 由装饰器 soft_time_limit 下方指定。
+            retries = getattr(self.request, "retries", 0)
+            max_retries = 3
+            if retries < max_retries:
+                backoff = (2**retries) + (retries * 1)  # 1s, 3s, 7s
+                logger.warning(
+                    "[lipsync_tts] Job not found yet (retry %d/%d, backoff %ds): job_id=%s",
+                    retries + 1,
+                    max_retries,
+                    backoff,
+                    job_id,
+                )
+                self.db.close()
+                raise self.retry(countdown=backoff, max_retries=max_retries)
+            logger.error(
+                "[lipsync_tts] Job not found after %d retries, giving up: job_id=%s",
+                max_retries,
+                job_id,
+            )
             return
 
         # 已取消的任务不再处理
@@ -102,6 +292,13 @@ def tts_synthesize_and_submit(
             return
 
         # 1. TTS 合成
+        logger.info(
+            "[lipsync_tts] 开始 TTS 合成: job_id=%s voice_id=%s text_len=%d speed=%.2f",
+            job_id,
+            voice_id,
+            len(script_text),
+            speed,
+        )
         try:
             cosyvoice = CosyVoiceService()
             result = cosyvoice.submit_synthesize_task(
@@ -137,37 +334,113 @@ def tts_synthesize_and_submit(
             db.commit()
             return
 
-        # 2. 下载并转存到自家 OSS
+        # 2. 下载 TTS 音频到内存（用于 2.5 静音检测；不转存自家 OSS，直接使用 CosyVoice 临时 URL）
+        audio_data: bytes | None = None
+        _st_tmp_path: str | None = None
         try:
             audio_data = safe_download_bytes(
                 temp_url,
                 purpose="lipsync_tts_audio",
-                allowed_mime_types=(
+                allowed_mime_types={
                     "audio/mpeg",
                     "audio/mp3",
                     "audio/wav",
+                    "audio/x-wav",  # CosyVoice 部分接口返回 audio/x-wav，与 audio/wav 等价（RIFF/WAVE）
                     "audio/mp4",
                     "audio/x-m4a",
-                ),
+                },
                 timeout=60.0,
             )
-            from packages.shared.storage import get_shared_storage_service
-
-            storage = get_shared_storage_service()
-            storage_key = f"lipsync-tts/{user_id}/{job_id}.mp3"
-            permanent_url = storage.upload_file(io.BytesIO(audio_data), storage_key, content_type="audio/mpeg")
-            logger.info("[lipsync_tts] TTS 音频已转存 OSS: job_id=%s key=%s", job_id, storage_key)
-            job.audio_url = permanent_url
+            logger.info(
+                "[lipsync_tts] TTS 音频已下载到内存: job_id=%s size=%d",
+                job_id,
+                len(audio_data) if audio_data else 0,
+            )
         except Exception as exc:
+            # 下载失败：audio_data 保持 None，2.5 静音检测会跳过；后续仍用 temp_url 提交 MediaKit
             logger.warning(
-                "[lipsync_tts] TTS 音频转存 OSS 失败，回退临时 URL: job_id=%s err=%s",
+                "[lipsync_tts] TTS 音频下载失败，跳过静音检测，直接使用临时 URL 提交: job_id=%s err=%s",
                 job_id,
                 exc,
             )
-            job.audio_url = temp_url
+        # TTS 音频使用 CosyVoice 临时 URL，跳过自家 OSS 转存（加速，步骤⑥）
+        job.audio_url = temp_url
+        logger.info("[lipsync_tts] TTS 音频使用 CosyVoice 临时 URL（跳过 OSS 转存）: job_id=%s", job_id)
 
         db.commit()
 
+        # 2.5 计算精确句子时间戳（基于 TTS 音频静音检测）
+        # 直接复用步骤 2 已下载到内存的 audio_data，避免重新下载
+        import os as _os
+
+        try:
+            import subprocess as _sp
+            import tempfile as _tmpf
+
+            if not audio_data:
+                logger.warning("[lipsync_tts] 无音频数据，跳过句子时间戳计算: job_id=%s", job_id)
+            else:
+                # 写入临时文件供 ffprobe/ffmpeg 使用
+                with _tmpf.NamedTemporaryFile(suffix=".mp3", delete=False) as _atmp:
+                    _atmp.write(audio_data)
+                    _st_tmp_path = _atmp.name
+
+                # ffprobe 获取音频时长
+                _probe_result = _sp.run(
+                    [
+                        "ffprobe",
+                        "-v",
+                        "error",
+                        "-show_entries",
+                        "format=duration",
+                        "-of",
+                        "default=noprint_wrappers=1:nokey=1",
+                        _st_tmp_path,
+                    ],
+                    capture_output=True,
+                    text=True,
+                    timeout=10,
+                )
+                _audio_duration = float(_probe_result.stdout.strip()) if _probe_result.stdout.strip() else 0.0
+                logger.info(
+                    "[lipsync_tts] 音频时长探测: job_id=%s duration=%.2f probe_stdout=%s probe_stderr=%s",
+                    job_id,
+                    _audio_duration,
+                    _probe_result.stdout.strip()[:50],
+                    _probe_result.stderr.strip()[:100] if _probe_result.stderr else "",
+                )
+
+                if _audio_duration > 0:
+                    _timings = _compute_sentence_timings(audio_data, script_text, _audio_duration)
+                    if _timings:
+                        job.sentence_timings = _timings
+                        logger.info(
+                            "[lipsync_tts] 句子时间戳已计算: job_id=%s sentences=%d duration=%.1f",
+                            job_id,
+                            len(_timings),
+                            _audio_duration,
+                        )
+                    else:
+                        logger.warning("[lipsync_tts] 句子时间戳计算返回空结果: job_id=%s", job_id)
+                else:
+                    logger.warning(
+                        "[lipsync_tts] ffprobe 未获取到有效时长，跳过句子时间戳: job_id=%s stdout=%s stderr=%s",
+                        job_id,
+                        _probe_result.stdout.strip()[:100],
+                        _probe_result.stderr.strip()[:200] if _probe_result.stderr else "",
+                    )
+                db.commit()
+        except Exception as _st_err:
+            logger.warning(
+                "[lipsync_tts] 句子时间戳计算失败（不影响主流程）: job_id=%s err=%s", job_id, _st_err, exc_info=True
+            )
+        finally:
+            if _st_tmp_path:
+                try:
+                    _os.unlink(_st_tmp_path)
+                except Exception:
+                    pass
+
         # 3. 签名 URL 并提交到 MediaKit（复用模块内 _sign_media_url，避免对 LipsyncService 的耦合）
         audio_url = _sign_media_url(job.audio_url)
         video_url = _sign_media_url(job.video_url)
@@ -210,3 +483,64 @@ def tts_synthesize_and_submit(
             logger.exception("[lipsync_tts] 回写失败状态时异常: job_id=%s", job_id)
     finally:
         db.close()
+
+
+@shared_task(
+    name="lipsync_tts.persist_output_video",
+    max_retries=2,
+    default_retry_delay=30,
+)
+def persist_output_video_task(job_id: str, user_id: str, temp_url: str):
+    """异步转存对口型输出视频到自家 OSS（步骤⑦ — 将同步阻塞挪到后台，加速前端响应）.
+
+    - MediaKit 返回 completed 后先以 temp_url 回前端（前端可立即播放临时 URL）
+    - Celery 后台下载 temp_url 并转存 OSS，成功后更新 job.output_video_url 为永久 URL
+    - 失败则保留 temp_url，不阻断主流程
+    """
+
+    try:
+        from worker_app.db import SessionLocal  # type: ignore
+    except Exception:  # noqa: BLE001
+        from app.db import SessionLocal  # type: ignore
+
+    from packages.adapters.sqlalchemy_impl.models import LipsyncJobModel
+    from packages.shared.storage import get_shared_storage_service
+
+    db = SessionLocal()
+    try:
+        job = db.query(LipsyncJobModel).filter(LipsyncJobModel.id == job_id, LipsyncJobModel.user_id == user_id).first()
+        if job is None:
+            logger.error("[lipsync_tts.persist] Job not found: job_id=%s", job_id)
+            return
+
+        if not temp_url:
+            logger.warning("[lipsync_tts.persist] temp_url 为空，跳过转存: job_id=%s", job_id)
+            return
+
+        try:
+            import httpx
+
+            with httpx.Client(timeout=180.0, follow_redirects=True) as client:
+                resp = client.get(temp_url)
+                resp.raise_for_status()
+                data = resp.content
+
+            storage = get_shared_storage_service()
+            storage_key = f"lipsync-outputs/{user_id}/{job_id}.mp4"
+            permanent_url = storage.upload_file(io.BytesIO(data), storage_key, content_type="video/mp4")
+            # 对自家 OSS URL 重签 7 天有效期预签名，供前端播放
+            final_url = _sign_media_url(permanent_url) if permanent_url else temp_url
+            job.output_video_url = final_url
+            job.updated_at = datetime.now(timezone.utc)
+            db.commit()
+            logger.info("[lipsync_tts.persist] 输出视频已转存 OSS: job_id=%s key=%s", job_id, storage_key)
+        except Exception as exc:
+            logger.warning(
+                "[lipsync_tts.persist] 输出视频转存失败，保留临时 URL: job_id=%s err=%s",
+                job_id,
+                exc,
+            )
+    except Exception:
+        logger.exception("[lipsync_tts.persist] 未预期异常: job_id=%s", job_id)
+    finally:
+        db.close()

apps/web/src/api/products/products.ts

@@ -1,6 +1,6 @@
 /**
  * 成品 / 视频相关 API 函数
- * 后端实际接口：/videos
+ * 后端实际接口：/videos（分页：page/page_size，返回 {items, total, page, page_size}）
  */
 import apiClient from "../client"
 import type {
@@ -12,16 +12,39 @@ import type {
 } from "./types"
 import { mapVideoToProductItem } from "./utils"
 
-/** 获取成品列表（支持分页和筛选） */
-export const getProducts = async (params?: ProductListParams): Promise<ProductItem[]> => {
-  const response = await apiClient.get("/videos", { params })
-  const data = response.data
-  const videos: VideoItem[] = Array.isArray(data?.items)
-    ? data.items
-    : Array.isArray(data)
-      ? data
-      : []
-  return videos.map(mapVideoToProductItem)
+/** 分页列表响应（前端消费用） */
+export interface ProductListResult {
+  items: ProductItem[]
+  total: number
+  page: number
+  page_size: number
+}
+
+/**
+ * 获取成品列表（分页）
+ * @param params 分页与筛选参数：page 默认 1，page_size 默认 20
+ */
+export const getProducts = async (params?: ProductListParams): Promise<ProductListResult> => {
+  const response = await apiClient.get("/videos", {
+    params: {
+      page: 1,
+      page_size: 20,
+      ...params,
+    },
+  })
+  const data = response.data as {
+    items?: VideoItem[]
+    total?: number
+    page?: number
+    page_size?: number
+  }
+  const items: VideoItem[] = Array.isArray(data?.items) ? data.items : []
+  return {
+    items: items.map(mapVideoToProductItem),
+    total: data.total ?? items.length,
+    page: data.page ?? params?.page ?? 1,
+    page_size: data.page_size ?? params?.page_size ?? 20,
+  }
 }
 
 /** 获取单个成品详情 */

apps/web/src/pages/ai-avatar/AiAvatar.css

@@ -552,7 +552,7 @@
   max-width: 240px;
   aspect-ratio: 9/16;
   background: #f0f0f5;
-  border-radius: 8px;
+  border-radius: 12px;
   overflow: hidden;
   display: flex;
   align-items: center;
@@ -564,8 +564,10 @@
 .aa-cover-preview img {
   width: 100%;
   height: 100%;
+  aspect-ratio: 9/16;
   object-fit: cover;
   display: block;
+  border-radius: 12px;
 }
 
 .aa-cover-preview__placeholder {
@@ -573,6 +575,19 @@
   color: #8c8ca1;
 }
 
+.aa-cover-preview__loading {
+  position: absolute;
+  inset: 0;
+  display: flex;
+  align-items: center;
+  justify-content: center;
+  background: rgba(0, 0, 0, 0.45);
+  color: #fff;
+  font-size: 13px;
+  backdrop-filter: blur(4px);
+  -webkit-backdrop-filter: blur(4px);
+}
+
 .aa-cover-actions {
   display: flex;
   gap: 8px;

apps/web/src/pages/ai-avatar/AiAvatarPage.tsx

@@ -23,8 +23,10 @@ import {
   getLipsyncJob,
   submitRender,
   getRenderJob,
-  generateSmartCover,
+  generateRenderSmartCover,
 } from "./api/aiAvatar"
+import { getOrCreateDefaultProject } from "@/api/projects"
+import type { RenderJob } from "./types"
 import {
   normalizeEmotion,
   buildTitleConfigPayload,
@@ -53,8 +55,6 @@ const AiAvatarPage: React.FC = () => {
     "generating",
   )
   const [lipsyncErrorMessage, setLipsyncErrorMessage] = useState("")
-  /* ── 智能封面加载态 ── */
-  const [smartCoverLoading, setSmartCoverLoading] = useState(false)
   /* ── 渲染进度弹窗 ── */
   const [showRenderModal, setShowRenderModal] = useState(false)
   const [renderStatus, setRenderStatus] = useState<"generating" | "completed" | "failed">(
@@ -62,6 +62,8 @@ const AiAvatarPage: React.FC = () => {
   )
   const [renderProgress, setRenderProgress] = useState(0)
   const [renderErrorMessage, setRenderErrorMessage] = useState("")
+  /* ── 当前渲染任务对象（轮询更新；用于封面区判断渲染是否完成） ── */
+  const [currentRenderJob, setCurrentRenderJob] = useState<RenderJob | null>(null)
 
   /* ── 对口型轮询 ── */
   const lipsyncTimerRef = useRef<ReturnType<typeof setInterval> | null>(null)
@@ -206,9 +208,12 @@ const AiAvatarPage: React.FC = () => {
     }
     state.setIsGenerating(true)
     try {
+      // 确保有 project_id（AI数字人入口独立，不在项目内，自动取默认项目；#1860 P0 bugfix）
+      const defaultProject = await getOrCreateDefaultProject()
       const job = await submitRender({
         lipsync_job_id: state.lipsyncJob.id,
         script_id: state.script?.id,
+        project_id: defaultProject.id,
         b_roll_segments: state.bRollSegments.map((seg) => ({
           script_segment_index: seg.script_segment_index,
           asset_url: seg.asset.file_url || "",
@@ -219,7 +224,12 @@ const AiAvatarPage: React.FC = () => {
           pip_scale: seg.pip_scale,
         })) as never,
         title_config: buildTitleConfigPayload(state.titleConfig),
-        cover_config: buildCoverConfigPayload(state.coverConfig, state.coverConfig.smart_cover_url),
+        // 封面不阻塞渲染：用户未选定封面时传空 dict，后端不生成封面；渲染完成后再单独抽帧
+        cover_config:
+          state.coverConfig.smart_cover_url ||
+          (state.coverConfig.upload_url && !state.coverConfig.upload_url.startsWith("blob:"))
+            ? buildCoverConfigPayload(state.coverConfig, state.coverConfig.smart_cover_url)
+            : {},
       })
 
       // 打开渲染进度弹窗，启动轮询
@@ -227,16 +237,28 @@ const AiAvatarPage: React.FC = () => {
       setRenderStatus("generating")
       setRenderProgress(job.progress ?? 0)
       setRenderErrorMessage("")
+      setCurrentRenderJob(job as RenderJob)
 
       if (renderTimerRef.current) clearInterval(renderTimerRef.current)
       renderTimerRef.current = setInterval(async () => {
         try {
           const updated = await getRenderJob(job.id)
           setRenderProgress(updated.progress ?? 0)
+          setCurrentRenderJob(updated)
           if (updated.status === "completed") {
             if (renderTimerRef.current) clearInterval(renderTimerRef.current)
             renderTimerRef.current = null
             setRenderStatus("completed")
+            // 渲染完成后：如果后端已返回封面（用户预上传/预设）则同步到前端；
+            // 否则不自动设置封面，由用户在封面区点击"智能获取封面"主动抽帧（步骤③④）
+            if (updated.output_cover_url) {
+              state.setCoverConfig((prev) => ({
+                ...prev,
+                mode: "auto_frame",
+                smart_cover_url: updated.output_cover_url,
+                thumbnail_url: updated.output_cover_url,
+              }))
+            }
             message.success("视频已生成并保存到成片库")
           } else if (updated.status === "failed") {
             if (renderTimerRef.current) clearInterval(renderTimerRef.current)
@@ -269,38 +291,48 @@ const AiAvatarPage: React.FC = () => {
     setRenderErrorMessage("")
   }, [])
 
-  /* ── 智能封面：调后端 MediaKit 选帧接口（#1822） ── */
-  const handleSmartCover = useCallback(async () => {
-    // 基于对口型成片抽帧，必须先完成对口型
-    const videoUrl = state.lipsyncJob?.output_video_url
-    if (state.lipsyncJob?.status !== "completed" || !videoUrl) {
-      message.warning("请先生成对口型视频，完成后再智能获取封面")
-      return
-    }
-    setSmartCoverLoading(true)
-    try {
-      const res = await generateSmartCover(videoUrl, 5)
-      if (res.cover_url) {
-        state.setCoverConfig((prev) => ({
-          ...prev,
-          mode: "auto_frame",
-          smart_cover_url: res.cover_url,
-          thumbnail_url: res.cover_url,
-        }))
-        message.success("智能封面已生成")
-      } else {
-        message.error(res.message || "智能封面生成失败，请稍后重试")
+  /* ── 智能封面：从最终渲染成片抽帧（POST /renders/{id}/smart-cover，步骤③④） ── */
+  const handleGenerateRenderSmartCover = useCallback(
+    async (renderId: string): Promise<{ cover_url: string; message?: string }> => {
+      try {
+        const res = await generateRenderSmartCover(renderId)
+        if (res.cover_url) {
+          state.setCoverConfig((prev) => ({
+            ...prev,
+            mode: "auto_frame",
+            smart_cover_url: res.cover_url,
+            thumbnail_url: res.cover_url,
+          }))
+          message.success("智能封面已生成")
+          return { cover_url: res.cover_url }
+        }
+        const errMsg = res.message || "智能封面生成失败，请稍后重试"
+        message.error(errMsg)
+        return { cover_url: "", message: errMsg }
+      } catch (err) {
+        console.error("智能封面生成失败:", err)
+        const errMsg = err instanceof Error ? err.message : "智能封面生成失败，请重试"
+        message.error(errMsg)
+        return { cover_url: "", message: errMsg }
       }
-    } catch (err) {
-      console.error("智能封面生成失败:", err)
-      message.error(err instanceof Error ? err.message : "智能封面生成失败，请重试")
-    } finally {
-      setSmartCoverLoading(false)
-    }
+    },
+    // state.setCoverConfig 是 zustand action 引用稳定，eslint 不需要检查
     // eslint-disable-next-line react-hooks/exhaustive-deps
-  }, [state.lipsyncJob])
+    [],
+  )
 
   /* ── 配置汇总 ── */
+  const coverStatus: "not_ready" | "pending" | "selected" = (() => {
+    if (
+      state.coverConfig.smart_cover_url ||
+      state.coverConfig.thumbnail_url ||
+      (state.coverConfig.upload_url && !state.coverConfig.upload_url.startsWith("blob:"))
+    ) {
+      return "selected"
+    }
+    if (currentRenderJob?.status === "completed") return "pending"
+    return "not_ready"
+  })()
   const summary = {
     videoName: state.selectedVideo?.name || null,
     voiceName: state.selectedVoice?.name || null,
@@ -308,7 +340,7 @@ const AiAvatarPage: React.FC = () => {
     lipsyncStatus: state.lipsyncJob?.status || null,
     brollCount: state.bRollSegments.length,
     hasTitle: state.titleConfig.title.length > 0,
-    hasCover: state.coverConfig.enabled,
+    coverStatus,
   }
 
   return (
@@ -342,7 +374,6 @@ const AiAvatarPage: React.FC = () => {
                   selectedVideo={state.selectedVideo}
                   onSelectVideo={() => state.setShowAssetPicker(true)}
                   onRemoveVideo={state.removeVideo}
-                  titleConfig={state.titleConfig}
                 />
               </div>
             </div>
@@ -444,9 +475,9 @@ const AiAvatarPage: React.FC = () => {
                   onCoverConfigChange={(partial) =>
                     state.setCoverConfig((prev) => ({ ...prev, ...partial }))
                   }
-                  onSmartCover={handleSmartCover}
-                  smartCoverLoading={smartCoverLoading}
-                  canSmartCover={state.lipsyncJob?.status === "completed"}
+                  titleConfig={state.titleConfig}
+                  renderJob={currentRenderJob}
+                  onGenerateRenderSmartCover={handleGenerateRenderSmartCover}
                   resolution={state.resolution}
                   onResolutionChange={state.setResolution}
                   isGenerating={state.isGenerating}
@@ -484,8 +515,9 @@ const AiAvatarPage: React.FC = () => {
           open={state.showBRollModal}
           onClose={() => state.setShowBRollModal(false)}
           existingSegments={state.bRollSegments}
-          scriptText={state.scriptText}
+          scriptText={state.lipsyncJob?.script_text || state.scriptText}
           outputDuration={state.lipsyncJob?.output_duration ?? 0}
+          sentenceTimings={state.lipsyncJob?.sentence_timings}
           onConfirm={state.addBRollSegment}
           onRemove={state.removeBRollSegment}
         />

apps/web/src/pages/ai-avatar/api/aiAvatar.ts

@@ -58,15 +58,17 @@ export const getLipsyncJob = async (id: string): Promise<LipsyncJob> => {
   return response.data
 }
 
-/* ── 智能封面（MediaKit 抽帧 + 质量评分选最佳帧，独立于渲染任务） ── */
+/* ── 智能封面（MediaKit 抽帧 + 质量评分选最佳帧 + 可选 drawtext 标题叠加） ── */
 export const generateSmartCover = async (
   video_url: string,
+  title_config?: Record<string, unknown> | null,
   max_frames = 5,
 ): Promise<{ cover_url: string; status: string; message: string }> => {
   const response = await apiClient.post<{ cover_url: string; status: string; message: string }>(
     "/ai-avatar/render/smart-cover",
-    { video_url, max_frames },
-    { timeout: 60000 },
+    { video_url, max_frames, title_config: title_config ?? null },
+    // smart-cover 链路：下载视频+抽帧+drawtext 加标题+上传 OSS，需要较长时间，120s 超时
+    { timeout: 120000 },
   )
   return response.data
 }
@@ -85,10 +87,23 @@ export const submitRender = async (data: {
 }
 
 export const getRenderJob = async (jobId: string): Promise<RenderJob> => {
-  const response = await apiClient.get<RenderJob>(`/ai-avatar/render/${jobId}`)
+  const response = await apiClient.get<RenderJob>(`/ai-avatar/render/${jobId}`, { timeout: 60000 })
   return response.data
 }
 
 export const cancelRenderJob = async (jobId: string): Promise<void> => {
   await apiClient.post(`/ai-avatar/render/${jobId}/cancel`)
 }
+
+/* ── 从最终渲染成片智能抽封面（POST /ai-avatar/renders/{job_id}/smart-cover） ── */
+export const generateRenderSmartCover = async (
+  jobId: string,
+): Promise<{ cover_url: string; status: string; message: string }> => {
+  const response = await apiClient.post<{ cover_url: string; status: string; message: string }>(
+    `/ai-avatar/render/${jobId}/smart-cover`,
+    {},
+    // 抽帧+评分+转存 OSS 链路较长，120s 超时
+    { timeout: 120000 },
+  )
+  return response.data
+}

apps/web/src/pages/ai-avatar/components/ModalBRollEditor.tsx

@@ -5,12 +5,12 @@
  * - 左侧：先选素材库（video 库）→ 再选该库视频素材（已被其他 segment 使用的素材
  *   标灰 + "已选择" 遮罩，pointer-events:none 防重复选择）
  * - 右侧：文案句子列表（点选对应段落，替代原数字索引框）/ 全屏 or 画中画 / 四角位置+大小
- *   （开始/结束时间已删除，按句子字数占比 × 口播总时长自动估算）
+ *   （开始/结束时间来自后端精确句子时间戳，基于 TTS 音频静音检测）
  * - 底部：已配置的画面插入列表（可删除）
  */
 import React, { useEffect, useMemo, useState } from "react"
 import { getAssets, getAssetLibraries, type AssetItem, type AssetLibraryItem } from "@/api/assets"
-import type { BRollSegment, BRollInsertMode, PipPosition } from "../types"
+import type { BRollSegment, BRollInsertMode, PipPosition, SentenceTiming } from "../types"
 import { splitScriptIntoSentences, type ScriptSentence } from "../utils/sentences"
 
 interface ModalBRollEditorProps {
@@ -18,10 +18,12 @@ interface ModalBRollEditorProps {
   onClose: () => void
   /** 当前已有的 B-roll segments（用于标灰已选素材） */
   existingSegments: BRollSegment[]
-  /** 当前文案全文（用于分句） */
+  /** 文案全文（优先使用对口型时锁定的 scriptText） */
   scriptText: string
-  /** 对口型成片总时长（秒），用于时间自动估算 */
+  /** 对口型成片总时长（秒） */
   outputDuration: number
+  /** 后端精确句子时间戳（来自 lipsyncJob.sentence_timings） */
+  sentenceTimings?: SentenceTiming[] | null
   onConfirm: (segment: BRollSegment) => void
   onRemove: (id: string) => void
 }
@@ -43,7 +45,8 @@ const ModalBRollEditor: React.FC<ModalBRollEditorProps> = ({
   onClose,
   existingSegments,
   scriptText,
-  outputDuration,
+  outputDuration: _outputDuration,
+  sentenceTimings,
   onConfirm,
   onRemove,
 }) => {
@@ -62,10 +65,10 @@ const ModalBRollEditor: React.FC<ModalBRollEditorProps> = ({
   const [pipPosition, setPipPosition] = useState<PipPosition>("top-right")
   const [pipScale, setPipScale] = useState(0.3)
 
-  /** 文案分句（⑤） */
+  /** 文案分句（优先使用后端精确时间戳，降级为字数比例估算） */
   const sentences = useMemo(
-    () => splitScriptIntoSentences(scriptText, outputDuration),
-    [scriptText, outputDuration],
+    () => splitScriptIntoSentences(scriptText, sentenceTimings, _outputDuration),
+    [scriptText, sentenceTimings, _outputDuration],
   )
 
   /** 已被现有 segments 占用的素材 id 集合（标灰、禁止重复选择） */
@@ -142,7 +145,7 @@ const ModalBRollEditor: React.FC<ModalBRollEditorProps> = ({
     setSelectedAsset(asset)
   }
 
-  /** 确认添加一段 B-roll（⑥ 时间取所选句子的估算起止） */
+  /** 确认添加一段 B-roll（⑥ 时间取所选句子的精确起止，后端静音检测 / 前端字数比例降级） */
   const handleConfirm = () => {
     if (!selectedAsset || !selectedSentence) return
     const startTime = selectedSentence.startTime
@@ -264,11 +267,9 @@ const ModalBRollEditor: React.FC<ModalBRollEditorProps> = ({
                           >
                             <span className="aa-sentence-item__idx">{sent.index + 1}</span>
                             <span className="aa-sentence-item__text">{sent.text}</span>
-                            {outputDuration > 0 && (
-                              <span className="aa-sentence-item__time">
-                                {sent.startTime.toFixed(1)}-{sent.endTime.toFixed(1)}s
-                              </span>
-                            )}
+                            <span className="aa-sentence-item__time">
+                              {sent.startTime.toFixed(1)}-{sent.endTime.toFixed(1)}s
+                            </span>
                           </button>
                         )
                       })}
@@ -349,7 +350,7 @@ const ModalBRollEditor: React.FC<ModalBRollEditorProps> = ({
                           selectedSentence.endTime,
                           selectedSentence.startTime + 0.5,
                         ).toFixed(1)}
-                        s （按字数自动估算）
+                        s
                       </div>
                     </>
                   ) : (

apps/web/src/pages/ai-avatar/components/PanelCoverAndGenerate.tsx

@@ -1,26 +1,30 @@
 /**
- * AI数字人 — 面板5：封面 & 生成
- * - 竖屏 9:16 封面预览（从视频截取 / 自定义上传）
- * - 分辨率选择（720p / 1080p / 4K）
- * - 配置汇总卡片（出镜视频/音色/文案/对口型/B-roll/标题/封面）
- * - 渐变紫色生成按钮
+ * AI数字人 — 面板5：分辨率/配置摘要/生成按钮/封面
+ * v3 调整（步骤③④）：
+ * - 布局顺序：分辨率 → 配置摘要卡片 → 🔘「开始生成视频」按钮 → （渲染完成后）封面区域
+ * - 渲染未完成时封面区域显示占位态，按钮 disabled
+ * - 「智能获取封面」从最终成片抽帧（调用 POST /renders/{id}/smart-cover），不再依赖 lipsync 状态
+ * - 修复点 2 次 bug：内部维护 smartCoverLoading，不依赖外层异步 state 更新
  *
  * 注意：v3 已删除"画面插入模式"，本面板不包含该选项。
  */
-import React, { useRef } from "react"
-import type { AiAvatarCoverConfig } from "../types"
+import React, { useMemo, useRef, useState } from "react"
+import type { AiAvatarCoverConfig, AiAvatarTitleConfig, RenderJob } from "../types"
 
 interface PanelCoverAndGenerateProps {
   coverConfig: AiAvatarCoverConfig
+  titleConfig: AiAvatarTitleConfig
   onCoverConfigChange: (partial: Partial<AiAvatarCoverConfig>) => void
   resolution: string
   onResolutionChange: (r: string) => void
   isGenerating: boolean
   onGenerate: () => void
-  /** 智能获取封面（MediaKit 选帧） */
-  onSmartCover: () => void
-  smartCoverLoading: boolean
-  canSmartCover: boolean
+  /** 当前渲染任务（渲染完成后才有 output_video_url，才能抽封面） */
+  renderJob: RenderJob | null
+  /** 从最终成片智能抽帧（参数 renderId），返回 { cover_url } */
+  onGenerateRenderSmartCover: (renderId: string) => Promise<{ cover_url: string; message?: string }>
+  /** 自定义上传封面（选择本地文件后由父组件处理实际上传） */
+  onUploadCover?: (file: File) => void
   /** 配置汇总信息 */
   summary: {
     videoName: string | null
@@ -29,7 +33,8 @@ interface PanelCoverAndGenerateProps {
     lipsyncStatus: string | null
     brollCount: number
     hasTitle: boolean
-    hasCover: boolean
+    /** 封面状态：'not_ready'(视频未生成) / 'pending'(视频生成了但未选) / 'selected'(已选) */
+    coverStatus: "not_ready" | "pending" | "selected"
   }
 }
 
@@ -47,19 +52,32 @@ const LIPSYNC_STATUS_LABEL: Record<string, { text: string; cls: string }> = {
   failed: { text: "失败", cls: "aa-status-badge--failed" },
 }
 
+/** 字体名 → CSS font-family 映射（与后端 drawtext 对齐） */
+const FONT_FAMILY_MAP: Record<string, string> = {
+  思源黑体: "'Noto Sans SC', 'Source Han Sans SC', 'PingFang SC', 'Microsoft YaHei', sans-serif",
+  思源宋体: "'Noto Serif SC', 'Source Han Serif SC', 'SimSun', serif",
+  楷体: "KaiTi, 'STKaiti', serif",
+  黑体: "'Heiti SC', 'SimHei', 'Microsoft YaHei', sans-serif",
+}
+
+const getFontFamily = (font: string): string => FONT_FAMILY_MAP[font] || FONT_FAMILY_MAP["思源黑体"]
+
 const PanelCoverAndGenerate: React.FC<PanelCoverAndGenerateProps> = ({
   coverConfig,
+  titleConfig,
   onCoverConfigChange,
   resolution,
   onResolutionChange,
   isGenerating,
   onGenerate,
-  onSmartCover,
-  smartCoverLoading,
-  canSmartCover,
+  renderJob,
+  onGenerateRenderSmartCover,
+  onUploadCover,
   summary,
 }) => {
   const uploadInputRef = useRef<HTMLInputElement>(null)
+  // 内部维护智能封面加载态（修复点 2 次 bug：不依赖外层异步 setState 顺序）
+  const [smartCoverLoading, setSmartCoverLoading] = useState(false)
 
   /** 自定义上传封面 */
   const handleUploadClick = () => {
@@ -69,60 +87,118 @@ const PanelCoverAndGenerate: React.FC<PanelCoverAndGenerateProps> = ({
   const handleFileChange = (e: React.ChangeEvent<HTMLInputElement>) => {
     const file = e.target.files?.[0]
     if (!file) return
-    // 本地预览：生成 object URL（实际上传由父级/后端链路处理）
-    const url = URL.createObjectURL(file)
-    onCoverConfigChange({ mode: "upload", upload_url: url, thumbnail_url: url })
-    // 允许重复选择同一文件
+    if (onUploadCover) {
+      onUploadCover(file)
+    } else {
+      // 本地预览兜底（实际上传由父级处理；blob URL 仅作本地展示）
+      const url = URL.createObjectURL(file)
+      onCoverConfigChange({ mode: "upload", upload_url: url, thumbnail_url: url })
+    }
     e.target.value = ""
   }
 
-  /** 智能获取封面（调后端 MediaKit 抽帧评分选最佳帧，#1822） */
-  const handleSmartCover = () => {
-    onCoverConfigChange({ mode: "auto_frame" })
-    onSmartCover()
+  /** 智能获取封面（从最终成片抽帧；必须等 render 完成） */
+  const handleSmartCover = async () => {
+    if (!renderJob || renderJob.status !== "completed" || !renderJob.id) return
+    setSmartCoverLoading(true)
+    try {
+      const res = await onGenerateRenderSmartCover(renderJob.id)
+      if (res.cover_url) {
+        onCoverConfigChange({
+          mode: "auto_frame",
+          smart_cover_url: res.cover_url,
+          thumbnail_url: res.cover_url,
+        })
+      } else {
+        // 失败由父组件 message 提示，这里不重复弹窗
+        console.warn("[智能封面] 返回空 cover_url:", res.message)
+      }
+    } catch (err) {
+      console.error("[智能封面] 调用失败:", err)
+    } finally {
+      setSmartCoverLoading(false)
+    }
   }
 
   const lipsync = summary.lipsyncStatus ? LIPSYNC_STATUS_LABEL[summary.lipsyncStatus] : null
-
   const canGenerate = summary.lipsyncStatus === "completed" && !isGenerating
+  // 渲染已完成 → 封面区可用
+  const isRenderCompleted = renderJob?.status === "completed"
+  const canSmartCover = isRenderCompleted && !smartCoverLoading
+
+  /** 封面图实际展示的 url：智能封面 > 自定义上传 > 空 */
+  const coverUrl =
+    coverConfig.smart_cover_url || coverConfig.thumbnail_url || coverConfig.upload_url
+  const hasCoverImage = Boolean(coverUrl)
+
+  /** 是否显示标题叠加层：有图、有文字、非加载中 */
+  const showTitleOverlay =
+    hasCoverImage && !smartCoverLoading && titleConfig.title.trim().length > 0
+
+  /** 计算标题叠加层的 inline 样式 */
+  const titleOverlayStyle = useMemo<React.CSSProperties>(() => {
+    const style: React.CSSProperties = {
+      position: "absolute",
+      left: "50%",
+      width: "90%",
+      transform: "translateX(-50%)",
+      textAlign: "center",
+      boxSizing: "border-box",
+      padding: "0 4px",
+      wordBreak: "break-word",
+      whiteSpace: "pre-wrap",
+      color: titleConfig.color || "#ffffff",
+      fontSize: `${(titleConfig.size || 48) * 0.35}px`,
+      fontFamily: getFontFamily(titleConfig.font),
+      fontWeight: titleConfig.bold ? "bold" : "normal",
+      fontStyle: titleConfig.italic ? "italic" : "normal",
+      lineHeight: 1.3,
+      pointerEvents: "none",
+    }
+
+    const pos = titleConfig.position || "bottom"
+    if (pos === "top") {
+      style.top = "40px"
+    } else if (pos === "center") {
+      style.top = "50%"
+      style.transform = "translate(-50%, -50%)"
+    } else if (pos === "custom" && titleConfig.pos_x != null && titleConfig.pos_y != null) {
+      style.left = `${titleConfig.pos_x}%`
+      style.top = `${titleConfig.pos_y}%`
+      style.transform = "translate(-50%, -50%)"
+    } else {
+      style.bottom = "40px"
+    }
+
+    if (titleConfig.stroke) {
+      const strokeWidth = Math.max(1, Math.round(titleConfig.size / 18))
+      ;(style as React.CSSProperties)["WebkitTextStroke"] = `${strokeWidth}px rgba(0,0,0,0.75)`
+      style.textShadow = "none"
+    } else if (titleConfig.shadow) {
+      style.textShadow = "0 2px 8px rgba(0,0,0,0.7), 0 0 2px rgba(0,0,0,0.5)"
+    } else {
+      style.textShadow = "none"
+    }
+
+    return style
+  }, [titleConfig])
+
+  /** 封面区占位文字 */
+  const coverPlaceholder = isRenderCompleted ? "暂无封面" : "视频生成后可选择封面"
+
+  /** 封面摘要状态文本 */
+  const coverSummaryNode = (() => {
+    if (summary.coverStatus === "selected") {
+      return <span className="aa-config-summary__value">已选择</span>
+    }
+    if (summary.coverStatus === "pending") {
+      return <span className="aa-config-summary__value">待选择</span>
+    }
+    return <span className="aa-config-summary__empty">生成视频后可选</span>
+  })()
 
   return (
     <div className="aa-cover-generate">
-      {/* 封面预览（竖屏 9:16） */}
-      <div className="aa-cover-preview">
-        {coverConfig.thumbnail_url ? (
-          <img src={coverConfig.thumbnail_url} alt="封面预览" />
-        ) : (
-          <span className="aa-cover-preview__placeholder">暂无封面</span>
-        )}
-      </div>
-
-      <div className="aa-cover-actions">
-        <button
-          type="button"
-          className={`aa-btn aa-btn--ghost${coverConfig.mode === "auto_frame" ? " active" : ""}`}
-          onClick={handleSmartCover}
-          disabled={smartCoverLoading || !canSmartCover}
-          title={canSmartCover ? "基于对口型成片智能选帧" : "请先完成对口型生成"}
-        >
-          {smartCoverLoading ? "⏳ 智能选帧中…" : "🎬 智能获取封面"}
-        </button>
-        <button
-          type="button"
-          className={`aa-btn aa-btn--ghost${coverConfig.mode === "upload" ? " active" : ""}`}
-          onClick={handleUploadClick}
-        >
-          📷 自定义上传
-        </button>
-        <input
-          ref={uploadInputRef}
-          type="file"
-          accept="image/*"
-          style={{ display: "none" }}
-          onChange={handleFileChange}
-        />
-      </div>
-
       {/* 分辨率选择 */}
       <div className="aa-form-field">
         <label className="aa-label">分辨率</label>
@@ -130,6 +206,7 @@ const PanelCoverAndGenerate: React.FC<PanelCoverAndGenerateProps> = ({
           className="aa-select"
           value={resolution}
           onChange={(e) => onResolutionChange(e.target.value)}
+          disabled={isGenerating}
         >
           {RESOLUTION_OPTIONS.map((opt) => (
             <option key={opt.value} value={opt.value}>
@@ -190,11 +267,7 @@ const PanelCoverAndGenerate: React.FC<PanelCoverAndGenerateProps> = ({
           </div>
           <div className="aa-config-summary__row">
             <span>封面</span>
-            {summary.hasCover ? (
-              <span className="aa-config-summary__value">已开启</span>
-            ) : (
-              <span className="aa-config-summary__empty">未配置</span>
-            )}
+            {coverSummaryNode}
           </div>
         </div>
 
@@ -212,6 +285,60 @@ const PanelCoverAndGenerate: React.FC<PanelCoverAndGenerateProps> = ({
             请先完成对口型生成
           </div>
         )}
+        {isGenerating && (
+          <div style={{ marginTop: 8, fontSize: 11, color: "#8c8ca1", textAlign: "center" }}>
+            视频生成中，请稍候…
+          </div>
+        )}
+      </div>
+
+      {/* 封面区域（视频生成后才激活；步骤③④要求：按钮在封面上方，完成后再显示封面区） */}
+      <div className="aa-cover-section" style={{ marginTop: 16 }}>
+        <div className="aa-label" style={{ marginBottom: 8 }}>
+          封面
+        </div>
+        {/* 封面预览（竖屏 9:16） */}
+        <div className="aa-cover-preview" style={{ opacity: isRenderCompleted ? 1 : 0.5 }}>
+          {hasCoverImage ? (
+            <img src={coverUrl!} alt="封面预览" draggable={false} />
+          ) : (
+            <span className="aa-cover-preview__placeholder">{coverPlaceholder}</span>
+          )}
+          {smartCoverLoading && <div className="aa-cover-preview__loading">⏳ 智能选帧中…</div>}
+          {showTitleOverlay && (
+            <div style={titleOverlayStyle} aria-hidden="true">
+              {titleConfig.title}
+            </div>
+          )}
+        </div>
+
+        <div className="aa-cover-actions">
+          <button
+            type="button"
+            className={`aa-btn aa-btn--ghost${coverConfig.mode === "auto_frame" ? " active" : ""}`}
+            onClick={handleSmartCover}
+            disabled={!canSmartCover}
+            title={isRenderCompleted ? "从成片智能选帧" : "请先生成视频"}
+          >
+            {smartCoverLoading ? "⏳ 智能选帧中…" : "🎬 智能获取封面"}
+          </button>
+          <button
+            type="button"
+            className={`aa-btn aa-btn--ghost${coverConfig.mode === "upload" ? " active" : ""}`}
+            onClick={handleUploadClick}
+            disabled={!isRenderCompleted || smartCoverLoading}
+            title={isRenderCompleted ? "自定义上传封面" : "请先生成视频"}
+          >
+            📷 自定义上传
+          </button>
+          <input
+            ref={uploadInputRef}
+            type="file"
+            accept="image/*"
+            style={{ display: "none" }}
+            onChange={handleFileChange}
+          />
+        </div>
       </div>
     </div>
   )

apps/web/src/pages/ai-avatar/components/PanelLipsyncPreview.tsx

@@ -14,8 +14,8 @@ interface PanelLipsyncPreviewProps {
   onRemoveBRoll: (id: string) => void
   /** 标题配置（实时叠加预览用） */
   titleConfig?: AiAvatarTitleConfig
-  /** 标题位置变更回调（拖拽结束时调用） */
-  onTitlePositionChange?: (pos: { pos_x: number; pos_y: number }) => void
+  /** 标题位置变更回调（拖拽结束时调用，发送百分比坐标 + position:"custom"） */
+  onTitlePositionChange?: (pos: { pos_x: number; pos_y: number; position: string }) => void
 }
 
 const BROLL_MODE_LABEL: Record<BRollSegment["mode"], string> = {
@@ -56,11 +56,9 @@ export function PanelLipsyncPreview({
   const titleOverlayStyle: React.CSSProperties | null = titleConfig?.title
     ? {
         position: "absolute",
-        left: "50%",
-        transform: "translateX(-50%)",
         color: titleConfig.color || "#ffffff",
         fontFamily: titleConfig.font || "思源黑体",
-        fontSize: `${(titleConfig.size || 36) * 0.55}px`, // 预览等比缩
+        fontSize: `${(titleConfig.size || 48) * 0.35}px`,
         fontWeight: titleConfig.bold ? 700 : 400,
         fontStyle: titleConfig.italic ? "italic" : "normal",
         textAlign: "center",
@@ -68,11 +66,19 @@ export function PanelLipsyncPreview({
         padding: "4px 8px",
         textShadow: titleConfig.shadow ? "0 2px 4px rgba(0,0,0,0.8)" : undefined,
         WebkitTextStroke: titleConfig.stroke ? "1.5px #000" : undefined,
-        ...(titleConfig.position === "top"
-          ? { top: 8 }
-          : titleConfig.position === "bottom"
-            ? { bottom: 8 }
-            : { top: "50%", transform: "translateX(-50%) translateY(-50%)" }),
+        ...(titleConfig.position === "custom" &&
+        titleConfig.pos_x != null &&
+        titleConfig.pos_y != null
+          ? {
+              left: `${titleConfig.pos_x}%`,
+              top: `${titleConfig.pos_y}%`,
+              transform: "translateX(-50%) translateY(-50%)",
+            }
+          : titleConfig.position === "top"
+            ? { left: "50%", top: 8, transform: "translateX(-50%)" }
+            : titleConfig.position === "bottom"
+              ? { left: "50%", bottom: 8, transform: "translateX(-50%)" }
+              : { left: "50%", top: "50%", transform: "translateX(-50%) translateY(-50%)" }),
       }
     : null
 
@@ -105,7 +111,10 @@ export function PanelLipsyncPreview({
       const rect = previewContainerRef.current.getBoundingClientRect()
       const relX = Math.max(0, Math.min(rect.width, e.clientX - rect.left))
       const relY = Math.max(0, Math.min(rect.height, e.clientY - rect.top))
-      onTitlePositionChange({ pos_x: relX, pos_y: relY })
+      // 发送百分比坐标（0-100），与后端 drawtext 百分比表达式对齐
+      const xpct = Math.round((relX / rect.width) * 1000) / 10
+      const ypct = Math.round((relY / rect.height) * 1000) / 10
+      onTitlePositionChange({ pos_x: xpct, pos_y: ypct, position: "custom" })
     }
     ;(e.currentTarget as HTMLDivElement).style.cursor = "grab"
   }

apps/web/src/pages/ai-avatar/components/PanelVideoSelector.tsx

@@ -2,17 +2,16 @@
  * AI数字人 — 出镜视频选择面板
  * - 未选视频：虚线上传区，点击打开素材库弹窗
  * - 已选视频：竖屏 9:16 预览播放器 + 视频信息卡片 + 移除按钮
+ *
+ * 注意：本面板只展示原始素材视频，不叠加标题（标题在对口型预览和最终成片上展示）
  */
 import type { AssetItem } from "@/api/assets"
-import type { AiAvatarTitleConfig } from "../types"
-import { getFontFamily } from "@/pages/generate/constants"
 
 export interface PanelVideoSelectorProps {
   selectedVideo: AssetItem | null
   /** 触发打开素材库弹窗 */
   onSelectVideo: () => void
   onRemoveVideo: () => void
-  titleConfig?: AiAvatarTitleConfig
 }
 
 /** 格式化时长（秒 → mm:ss） */
@@ -27,7 +26,6 @@ export function PanelVideoSelector({
   selectedVideo,
   onSelectVideo,
   onRemoveVideo,
-  titleConfig,
 }: PanelVideoSelectorProps) {
   /* 未选视频：虚线上传区，点击打开素材库弹窗 */
   if (!selectedVideo) {
@@ -57,42 +55,13 @@ export function PanelVideoSelector({
 
   return (
     <div>
-      {/* 竖屏 9:16 视频预览播放器 + 标题实时预览 */}
-      <div className="aa-video-preview" style={{ position: "relative" }}>
+      {/* 竖屏 9:16 视频预览播放器（纯素材预览，不叠加标题） */}
+      <div className="aa-video-preview">
         {fileUrl ? (
           <video src={fileUrl} poster={selectedVideo.thumbnail_url} controls playsInline />
         ) : (
           <div className="aa-video-preview__placeholder">视频暂不可预览</div>
         )}
-        {titleConfig?.title && (
-          <div
-            style={{
-              position: "absolute",
-              left: "50%",
-              transform: "translateX(-50%)",
-              ...(titleConfig.position === "top"
-                ? { top: "10%" }
-                : titleConfig.position === "bottom"
-                  ? { bottom: "10%" }
-                  : { top: "50%", transform: "translate(-50%, -50%)" }),
-              fontSize: Math.max(titleConfig.size, 32),
-              fontFamily: getFontFamily(titleConfig.font),
-              color: titleConfig.color,
-              fontWeight: titleConfig.bold ? 700 : 400,
-              fontStyle: titleConfig.italic ? "italic" : "normal",
-              textShadow: "0 2px 4px rgba(0,0,0,0.5)",
-              WebkitTextStroke: "2px #000",
-              pointerEvents: "none",
-              zIndex: 10,
-              maxWidth: "90%",
-              textAlign: "center",
-              whiteSpace: "pre-wrap",
-              lineHeight: 1.3,
-            }}
-          >
-            {titleConfig.title}
-          </div>
-        )}
       </div>
 
       {/* 视频信息卡片：文件名 / 时长 / 分辨率 */}

apps/web/src/pages/ai-avatar/types.ts

@@ -44,12 +44,23 @@ export interface LipsyncJob {
   status: LipsyncStatus
   progress: number
   output_video_url: string | null
-  /** 对口型成片总时长（秒），后端返回；用于 B-roll 时间自动估算（#1809 ⑥） */
+  /** 对口型成片总时长（秒），后端返回 */
+  script_text: string
   output_duration?: number
+  /** 精确句子时间戳（后端基于 TTS 音频静音检测计算） */
+  sentence_timings?: SentenceTiming[] | null
   error_message: string | null
   created_at: string
 }
 
+/* ── 句子时间戳（后端精确计算） ── */
+export interface SentenceTiming {
+  index: number
+  text: string
+  start_time: number
+  end_time: number
+}
+
 /* ── B-roll 画面插入 ── */
 export type BRollInsertMode = "fullscreen" | "pip"
 export type PipPosition = "top-left" | "top-right" | "bottom-left" | "bottom-right"
@@ -77,7 +88,7 @@ export interface AiAvatarTitleConfig {
   shadow: boolean
   color: string
   auto_subtitle: boolean
-  /** 自定义位置坐标（position=custom 时生效，像素） */
+  /** 自定义位置坐标（position=custom 时生效，百分比 0-100） */
   pos_x?: number
   pos_y?: number
 }
@@ -101,6 +112,7 @@ export interface RenderJob {
   status: RenderStatus
   progress: number
   output_video_url: string | null
+  output_cover_url: string | null
   error_message: string | null
   created_at: string
 }
@@ -110,7 +122,7 @@ export const DEFAULT_TITLE_CONFIG: AiAvatarTitleConfig = {
   title: "",
   position: "bottom",
   font: "思源黑体",
-  size: 28,
+  size: 48,
   bold: true,
   italic: false,
   stroke: false,

apps/web/src/pages/ai-avatar/utils/contract.ts

@@ -39,7 +39,7 @@ export function buildTitleConfigPayload(cfg: AiAvatarTitleConfig): Record<string
     text,
     enabled: true,
     font: cfg.font || "思源黑体",
-    font_size: Math.round(cfg.size) || 36,
+    font_size: Math.round(cfg.size) || 48,
     font_color: cfg.color || "#ffffff",
     position,
     bold: !!cfg.bold,
@@ -67,9 +67,14 @@ export function buildCoverConfigPayload(
     // build_cover_extract_command 读取 timestamp（截帧秒数）
     timestamp: cfg.frame_time || 0,
   }
-  if (smartCoverUrl) payload.cover_url = smartCoverUrl
+  // 智能封面 URL（后端字段名为 url/imageUrl/cover_url 都兼容，优先 url）
+  if (smartCoverUrl) {
+    payload.url = smartCoverUrl
+    payload.cover_url = smartCoverUrl
+  }
   // 自定义上传：blob: 本地预览地址无法给后端，仅 OSS URL 可用
   if (cfg.mode === "upload" && cfg.upload_url && !cfg.upload_url.startsWith("blob:")) {
+    payload.url = cfg.upload_url
     payload.upload_url = cfg.upload_url
   }
   return payload

apps/web/src/pages/ai-avatar/utils/sentences.ts

@@ -1,5 +1,8 @@
 /**
- * AI数字人 — 文案分句 & B-roll 时间自动估算（#1809 ⑤⑥）
+ * AI数字人 — 文案分句 & B-roll 时间计算
+ *
+ * 优先使用后端基于 TTS 音频静音检测计算的精确 sentence_timings；
+ * 后端未返回（如对口型还在生成中）时，降级为前端按字数比例估算。
  */
 
 export interface ScriptSentence {
@@ -11,28 +14,63 @@ export interface ScriptSentence {
   charCount: number
   /** 累计起始字数（用于时间估算） */
   startChar: number
-  /** 估算的对口型视频内起始时间（秒） */
+  /** 对口型视频内起始时间（秒）——后端精确值或前端估算 */
   startTime: number
-  /** 估算的对口型视频内结束时间（秒） */
+  /** 对口型视频内结束时间（秒）——后端精确值或前端估算 */
   endTime: number
 }
 
 /**
  * 按句号/问号/感叹号/分号/换行分句（兼容中英文标点）。
- * 空文案返回空数组。时间按「该句字数 ÷ 全文总字数 × 口播总时长」线性估算。
+ * 空文案返回空数组。时间优先使用后端 sentence_timings；否则按字数线性估算。
+ *
+ * @param sentenceTimings 后端返回的精确句子时间戳（来自 lipsync_job.sentence_timings）。
+ *   非空且有效时优先采用，跳过前端估算。
  */
 export function splitScriptIntoSentences(
   scriptText: string,
-  outputDuration: number,
+  sentenceTimings?: { index: number; text: string; start_time: number; end_time: number }[] | null,
+  outputDuration: number = 0,
 ): ScriptSentence[] {
   const text = (scriptText || "").trim()
   if (!text) return []
 
+  // 1. 先做基础分句（仅用于降级估算 / 没有 sentenceTimings 时）
   const rawParts = text
     .split(/[。！？!?；;\n\r]+/)
     .map((part) => part.trim())
     .filter((part) => part.length > 0)
 
+  // 2. 优先使用后端精确时间戳
+  //    校验：必须是数组、条数一致、每条都有 start_time/end_time，否则降级估算
+  if (Array.isArray(sentenceTimings) && sentenceTimings.length === rawParts.length) {
+    const valid = sentenceTimings.every(
+      (t) =>
+        t &&
+        typeof t.start_time === "number" &&
+        typeof t.end_time === "number" &&
+        t.end_time >= t.start_time,
+    )
+    if (valid) {
+      let accChar = 0
+      return sentenceTimings.map((t, i) => {
+        const part = rawParts[i] ?? t.text ?? ""
+        const charCount = part.replace(/\s/g, "").length
+        const sentence: ScriptSentence = {
+          index: t.index ?? i,
+          text: part,
+          charCount,
+          startChar: accChar,
+          startTime: round1(t.start_time),
+          endTime: round1(t.end_time),
+        }
+        accChar += charCount
+        return sentence
+      })
+    }
+  }
+
+  // 3. 降级：按字数比例线性估算
   const totalChars = rawParts.reduce((sum, part) => sum + part.replace(/\s/g, "").length, 0)
   const duration = outputDuration > 0 ? outputDuration : 0
 

apps/web/src/pages/products/ProductLibrary.tsx

@@ -1,17 +1,22 @@
 /**
  * 成片库页面 — V21 设计系统
- * 卡片网格布局，支持视频内联播放/下载/分享、批量操作、筛选
+ * 卡片网格布局，支持视频内联播放/下载/分享、批量操作、筛选、无限滚动分页
  *
  * 主组件仅保留 Hook 组装与整体布局
- * 列表查询 → hooks/useProductList
+ * 列表查询 → hooks/useProductList（useInfiniteQuery 分页）
  * 操作逻辑 → hooks/useProductActions
  * 筛选栏 → components/ProductFilterBar
  * 批量操作栏 → components/ProductBatchBar
  * 空状态 → components/ProductEmptyState
  * 产品卡片 → components/ProductCard（内联视频播放）
  */
-import React from "react"
-import { VideoCameraOutlined, DownloadOutlined, ReloadOutlined } from "@ant-design/icons"
+import React, { useEffect, useRef } from "react"
+import {
+  VideoCameraOutlined,
+  DownloadOutlined,
+  ReloadOutlined,
+  LoadingOutlined,
+} from "@ant-design/icons"
 import { Button } from "@/components/ui"
 import { ProductCard } from "./components/ProductCard"
 import { ProductFilterBar } from "./components/ProductFilterBar"
@@ -24,11 +29,13 @@ import "./products.css"
 
 const ProductLibrary: React.FC = () => {
   const {
-    products,
     filteredProducts,
     isLoading,
+    isFetchingNextPage,
     isError,
     error,
+    hasNextPage,
+    fetchNextPage,
     refetch,
     searchText,
     setSearchText,
@@ -64,19 +71,40 @@ const ProductLibrary: React.FC = () => {
   } = useProductActions({
     selectedIds,
     clearSelection,
-    products,
+    products: filteredProducts,
     setPlayingProduct: () => {}, // 不再使用弹窗播放
   })
 
   const { recomputeDedup, isRecomputing } = useRecomputeDedup()
 
-  // ── Loading 状态 ──
-  if (isLoading) {
+  /* ── 无限滚动：IntersectionObserver 监听底部哨兵元素 ── */
+  const sentinelRef = useRef<HTMLDivElement>(null)
+
+  useEffect(() => {
+    const el = sentinelRef.current
+    if (!el) return
+    // 已有数据但正在加载中/没有更多页时不触发
+    if (isFetchingNextPage || !hasNextPage) return
+
+    const observer = new IntersectionObserver(
+      (entries) => {
+        if (entries[0]?.isIntersecting) {
+          void fetchNextPage()
+        }
+      },
+      { rootMargin: "200px" },
+    )
+    observer.observe(el)
+    return () => observer.disconnect()
+  }, [fetchNextPage, hasNextPage, isFetchingNextPage])
+
+  // ── Loading 状态（仅首次加载）──
+  if (isLoading && filteredProducts.length === 0) {
     return <ProductEmptyState type="loading" />
   }
 
   // ── Error 状态 ──
-  if (isError) {
+  if (isError && filteredProducts.length === 0) {
     console.error("[ProductLibrary] 加载失败:", error)
     const errorMsg = error?.message || "加载失败"
     const is404 = errorMsg.includes("404") || errorMsg.includes("Not Found")
@@ -143,22 +171,46 @@ const ProductLibrary: React.FC = () => {
 
       {/* 卡片网格 */}
       {filteredProducts.length > 0 ? (
-        <div className="xx-products-grid">
-          {filteredProducts.map((product) => (
-            <ProductCard
-              key={product.id}
-              product={product}
-              isSelected={selectedIds.has(product.id)}
-              batchMode={batchMode}
-              onToggleSelect={handleToggleSelect}
-              onDownload={handleDownload}
-              onShare={handleShare}
-              onDelete={handleDelete}
-              onPublish={handlePublish}
-              onReviewStatusChange={handleReviewStatusChange}
-            />
-          ))}
-        </div>
+        <>
+          <div className="xx-products-grid">
+            {filteredProducts.map((product) => (
+              <ProductCard
+                key={product.id}
+                product={product}
+                isSelected={selectedIds.has(product.id)}
+                batchMode={batchMode}
+                onToggleSelect={handleToggleSelect}
+                onDownload={handleDownload}
+                onShare={handleShare}
+                onDelete={handleDelete}
+                onPublish={handlePublish}
+                onReviewStatusChange={handleReviewStatusChange}
+              />
+            ))}
+          </div>
+
+          {/* 底部哨兵 + 状态提示 */}
+          <div
+            ref={sentinelRef}
+            style={{
+              gridColumn: "1 / -1",
+              textAlign: "center",
+              padding: "24px 0",
+              fontSize: 13,
+              color: "#8c8ca1",
+            }}
+          >
+            {isFetchingNextPage ? (
+              <>
+                <LoadingOutlined /> 加载中…
+              </>
+            ) : hasNextPage ? (
+              <span style={{ opacity: 0 }}>加载更多</span>
+            ) : (
+              <span>—— 已加载全部 ——</span>
+            )}
+          </div>
+        </>
       ) : (
         <ProductEmptyState type="empty" />
       )}

apps/web/src/pages/products/hooks/useProductList/index.ts

@@ -1,28 +1,53 @@
 import { useMemo } from "react"
-import { useQuery } from "@tanstack/react-query"
+import { useInfiniteQuery } from "@tanstack/react-query"
 import { getProducts, type ProductItem as ApiProductItem } from "@/api/products"
 import { mapApiProduct } from "../../utils"
+import type { ProductItem } from "../../types"
 import { useProductFiltering } from "./useProductFiltering"
 import { useBatchSelection } from "./useBatchSelection"
 
 export type { Filters } from "./useProductFiltering"
 
+const PAGE_SIZE = 20
+
 export const useProductList = () => {
-  /* ── 获取成品列表 ── */
+  /* ── 无限滚动获取成品列表（每页 20 条） ── */
   const {
-    data: apiProducts = [],
+    data,
     isLoading,
+    isFetchingNextPage,
     isError,
     error,
+    hasNextPage,
+    fetchNextPage,
     refetch,
-  } = useQuery<ApiProductItem[], Error>({
+  } = useInfiniteQuery<
+    {
+      items: ApiProductItem[]
+      total: number
+      page: number
+      page_size: number
+    },
+    Error
+  >({
     queryKey: ["products"],
-    queryFn: () => getProducts(),
+    queryFn: async ({ pageParam = 1 }) =>
+      getProducts({ page: pageParam as number, page_size: PAGE_SIZE }),
+    initialPageParam: 1,
+    getNextPageParam: (lastPage) => {
+      const loadedCount = lastPage.page * lastPage.page_size
+      return loadedCount < lastPage.total ? lastPage.page + 1 : undefined
+    },
     staleTime: 30_000,
   })
 
-  // 映射为前端类型，按创建时间倒序排列，防御非数组返回
-  const products = useMemo(
+  // 将所有页拼接为一维数组，再做前端映射+排序
+  const apiProducts = useMemo<ApiProductItem[]>(() => {
+    if (!data?.pages) return []
+    return data.pages.flatMap((p) => p.items)
+  }, [data])
+
+  const products = useMemo<ProductItem[]>(
     () =>
       (Array.isArray(apiProducts) ? apiProducts : []).map(mapApiProduct).sort((a, b) => {
         if (!a.date || a.date === "—") return 1
@@ -65,8 +90,11 @@ export const useProductList = () => {
     products,
     filteredProducts,
     isLoading,
+    isFetchingNextPage,
     isError,
     error,
+    hasNextPage,
+    fetchNextPage,
     refetch,
     // 筛选
     searchText,

apps/worker/worker_app/celery_app.py

@@ -34,6 +34,8 @@ celery_app.conf.imports = (
     "worker_app.tasks.tts_synthesis",
     "worker_app.tasks.batch_download",
     "worker_app.tasks.duplication_check",
+    # #1798 AI 数字人渲染：必须在 Worker 实例上注册同名任务，否则消息无人消费（渲染卡 0%）
+    "worker_app.tasks.ai_avatar_render",
     "worker_app.tasks._startup",
     "apps.worker.video_processing.dedup",
     "worker_app.tasks.cleanup",

apps/worker/worker_app/tasks/ai_avatar_render.py

@@ -0,0 +1,48 @@
+"""AI 数字人渲染任务 — Worker 侧 Celery 任务注册.
+
+#1798 渲染进度卡在 0% 的根因：渲染任务定义在 API 侧（`app.tasks.ai_avatar_render`），
+装饰在 API 自己的 Celery 实例（`xiaoxia-saas-api`）上；而 Worker 用的是
+`worker_app.celery_app` 实例，`conf.imports` 从未导入该任务，Worker 的任务
+注册表里没有 `ai_avatar_render.execute`，消息被路由到默认 `celery` 队列后
+无人消费，任务永远停在 0%。
+
+修复：在 Worker 侧用 `worker_app.celery_app` 注册同名任务，直接调用与 API
+服务一致的 `AiAvatarRenderService.execute_render` 核心管线（业务逻辑在
+`apps.api.app.services`，worker 镜像已复制 `apps/api/app`）。任务名保持
+`ai_avatar_render.execute`，与 API 生产端 `.delay()` 的消息路由一致；未在
+task_routes 显式配置，走默认 `celery` 队列，由 transcode worker 消费。
+"""
+
+from __future__ import annotations
+
+import logging
+
+from worker_app.celery_app import celery_app
+from worker_app.db import SessionLocal
+
+logger = logging.getLogger(__name__)
+
+
+@celery_app.task(bind=True, name="ai_avatar_render.execute", max_retries=2)
+def execute_ai_avatar_render(self, job_id: str) -> dict:
+    """执行 AI 数字人渲染管线（Worker 侧入口）.
+
+    进度由 service 直接写入 DB（AiAvatarRenderJob.progress:
+    0→5→20→40→80→90→95→100），API 通过轮询 progress 字段展示。
+    """
+    logger.info("开始执行渲染任务: %s", job_id)
+    self.update_state(state="PROCESSING", meta={"progress": 0, "job_id": job_id})
+
+    session = SessionLocal()
+    try:
+        from app.services.ai_avatar_render_service import AiAvatarRenderService
+
+        service = AiAvatarRenderService(session)
+        service.execute_render(job_id)
+        return {"status": "completed", "job_id": job_id}
+    except Exception as exc:
+        logger.exception("渲染任务执行异常 [%s]: %s", job_id, exc)
+        self.update_state(state="FAILED", meta={"progress": 0, "error": str(exc)})
+        raise
+    finally:
+        session.close()

infra/docker/nginx-entrypoint.sh

@@ -1,18 +1,49 @@
 #!/bin/sh
 # Select nginx config based on APP_ENV (staging/production).
-# Both configs are baked into the image at well-known paths.
-# nginx reads config only at startup, so symlink before exec.
+#
+# 两种运行模式：
+# 1. CI/CD 部署（staging/production）：部署脚本通过 `-v 宿主机文件:/etc/nginx/conf.d/default.conf:ro`
+#    把宿主机生成的带 resolver/docker upstream 的配置 bind mount 进来，entrypoint 不应改动。
+#    bind mount 的文件是 readonly 的，rm 会报 EBUSY ("Resource busy")，直接 exec nginx 即可。
+# 2. 本地 docker-compose / 直接 `docker run`（无外部挂载）：镜像烤入了 nginx-staging.conf 与
+#    nginx-production.conf 到 /etc/nginx/，entrypoint 根据 APP_ENV 把 default.conf 换成正确的 symlink。
+#
+# 策略：
+# - 如果 /etc/nginx/conf.d/default.conf 已经是指向目标 conf 的 symlink，什么都不做；
+# - 否则尝试 rm -f 再 ln -s；rm 失败说明是外部 bind mount（已有正确配置），不阻塞启动；
+# - 兜底：只要 conf.d 目录里有 .conf 文件（含 bind mount 来的），就直接启动 nginx。
 set -e
 
 NGINX_CONF_DIR="/etc/nginx/conf.d"
+TARGET_CONF=""
 
 case "${APP_ENV:-production}" in
   staging)
-    ln -sf /etc/nginx/nginx-staging.conf "$NGINX_CONF_DIR/default.conf"
+    TARGET_CONF="/etc/nginx/nginx-staging.conf"
     ;;
   *)
-    ln -sf /etc/nginx/nginx-production.conf "$NGINX_CONF_DIR/default.conf"
+    TARGET_CONF="/etc/nginx/nginx-production.conf"
     ;;
 esac
 
+DEFAULT_CONF="$NGINX_CONF_DIR/default.conf"
+
+# 1. 已经是正确的 symlink：直接启动
+if [ -L "$DEFAULT_CONF" ] && [ "$(readlink "$DEFAULT_CONF" 2>/dev/null)" = "$TARGET_CONF" ]; then
+  exec nginx -g "daemon off;"
+fi
+
+# 2. 尝试替换为目标 symlink（无 bind mount 的场景）
+#    若 rm 失败（bind mount readonly，EBUSY/EPERM），则认为外部已注入配置，不阻塞。
+rm -f "$DEFAULT_CONF" 2>/dev/null || true
+if [ -f "$TARGET_CONF" ] && [ ! -e "$DEFAULT_CONF" ]; then
+  ln -s "$TARGET_CONF" "$DEFAULT_CONF" 2>/dev/null || true
+fi
+
+# 3. 兜底：至少要有一个 .conf 文件，否则 nginx 起不来
+if ! ls "$NGINX_CONF_DIR"/*.conf >/dev/null 2>&1; then
+  echo "ERROR: no nginx config found in $NGINX_CONF_DIR (tried $TARGET_CONF and external bind mount)" >&2
+  exit 1
+fi
+
 exec nginx -g "daemon off;"

packages/__init__.py

@@ -0,0 +1 @@
+# xiaoxia-saas shared packages namespace

packages/adapters/__init__.py

@@ -0,0 +1 @@
+# adapter implementations namespace

packages/adapters/sqlalchemy_impl/models.py

@@ -703,6 +703,9 @@ class LipsyncJobModel(Base):
     error_message = Column(Text, nullable=False, default="")
     error_code = Column(String(100), nullable=False, default="")
 
+    # 精确句子时间戳（TTS 合成后由 silencedetect 计算，用于 B-roll 精确定位）
+    sentence_timings = Column(JSON, nullable=True)  # list[{index,text,start_time,end_time}]
+
     # 时间戳
     submitted_at = Column(DateTime, nullable=True)
     completed_at = Column(DateTime, nullable=True)

packages/domain/generated_video.py

@@ -49,19 +49,17 @@ class GeneratedVideo:
         thumbnail_url: str | None = None,
         generation_params: dict[str, Any] | None = None,
     ) -> "GeneratedVideo":
-        if not project_id.strip():
-            raise ValueError("project_id cannot be empty")
-        if not generation_task_id.strip():
-            raise ValueError("generation_task_id cannot be empty")
-        if not name.strip():
+        # project_id / generation_task_id 允许为空：AI数字人等无项目场景下，前端可能不传 project_id；
+        # lipsync 路径下 generation_task_id 也可能暂时为空。空串会被下面统一兜底为 "" 入库。
+        if not name or not name.strip():
             raise ValueError("name cannot be empty")
-        if not file_url.strip():
+        if not file_url or not file_url.strip():
             raise ValueError("file_url cannot be empty")
         return cls(
             id=uuid4().hex,
-            project_id=project_id.strip(),
-            user_id=user_id.strip(),
-            generation_task_id=generation_task_id.strip(),
+            project_id=(project_id or "").strip(),
+            user_id=(user_id or "").strip(),
+            generation_task_id=(generation_task_id or "").strip(),
             name=name.strip(),
             file_url=file_url.strip(),
             file_size=file_size,

packages/domain/video_filter_builder.py

@@ -377,26 +377,30 @@ def _append_audio_concat(parts: list[str], clip_chains: list[ClipFilterChain]) -
 
 # ── 标题 drawtext 滤镜构建（#1789）─────────────────────────────────────────────
 
-# drawtext 字体搜索路径：按优先级列出常见安装位置
-# 服务器使用 Noto Sans SC（思源黑体）作为默认字体
+# drawtext 字体搜索路径：按优先级从高到低排列
+# 服务器使用 Noto Sans SC（思源黑体）作为默认字体。
+# - NotoSansSC-VF.ttf 是 worker-base.Dockerfile 中 COPY 的 VF 字体（含所有字重，无 Mono 变体），优先级最高
+# - .ttc 系列为 fonts-noto-cjk 包预装字体（Dockerfile 已删除含 Mono 变体的旧 .ttc，存在时作为 fallback）
+# - DejaVuSans 仅含拉丁字符不支持中文，已移除
 DRAWTEXT_FONT_SEARCH_PATHS: list[str] = [
+    "/usr/share/fonts/opentype/noto/NotoSansSC-VF.ttf",
     "/usr/share/fonts/opentype/noto/NotoSansCJK-Regular.ttc",
+    "/usr/share/fonts/opentype/noto/NotoSansCJK-Bold.ttc",
     "/usr/share/fonts/noto-cjk/NotoSansCJK-Regular.ttc",
     "/usr/share/fonts/google-noto-cjk/NotoSansCJK-Regular.ttc",
     "/usr/share/fonts/truetype/noto/NotoSansSC-Regular.ttf",
     "/usr/share/fonts/noto/NotoSansSC-Regular.ttf",
-    "/usr/share/fonts/truetype/dejavu/DejaVuSans.ttf",
 ]
 
-# 前端字体名 → drawtext 字体搜索关键字
+# 前端字体名 → drawtext 字体搜索关键字（匹配 DRAWTEXT_FONT_SEARCH_PATHS 中的文件名关键字）
 DRAWTEXT_FONT_MAP: dict[str, str] = {
-    "思源黑体": "NotoSansCJK",
+    "思源黑体": "NotoSansSC",
     "思源宋体": "NotoSerifCJK",
-    "苹方": "NotoSansCJK",
-    "PingFang": "NotoSansCJK",
-    "微软雅黑": "NotoSansCJK",
+    "苹方": "NotoSansSC",
+    "PingFang": "NotoSansSC",
+    "微软雅黑": "NotoSansSC",
     "楷体": "NotoSerifCJK",
-    "华康俪金黑": "NotoSansCJK",
+    "华康俪金黑": "NotoSansSC",
 }
 
 
@@ -416,21 +420,44 @@ def _escape_drawtext_text(text: str) -> str:
     return result
 
 
-def _resolve_font_path(font_name: str) -> str:
+# 粗体字体文件映射：服务器镜像只保留了 NotoSansSC-VF.ttf（可变字体，已删除
+# NotoSansCJK-Bold.ttc 以避免 Mono 变体问题，见 worker-base.Dockerfile），
+# 因此无法通过 fontfile 切换到 Bold 字重。这里保留路径列表作为未来扩展，
+# 实际加粗通过 borderw 黑色描边实现（见下）。
+DRAWTEXT_BOLD_FONT_SEARCH_PATHS: list[str] = [
+    "/usr/share/fonts/opentype/noto/NotoSansCJK-Bold.ttc",
+    "/usr/share/fonts/noto-cjk/NotoSansCJK-Bold.ttc",
+    "/usr/share/fonts/google-noto-cjk/NotoSansCJK-Bold.ttc",
+    "/usr/share/fonts/truetype/noto/NotoSansSC-Bold.ttf",
+    "/usr/share/fonts/noto/NotoSansSC-Bold.ttf",
+]
+
+
+def _resolve_font_path(font_name: str, bold: bool = False) -> str:
     """解析字体名到服务器实际字体文件路径。
 
     查找策略：
     1. 通过 DRAWTEXT_FONT_MAP 映射前端字体名到服务器关键字
-    2. 在 DRAWTEXT_FONT_SEARCH_PATHS 中查找匹配路径
-    3. 未找到则返回空字符串（drawtext 使用内置默认字体）
+    2. bold=True 时优先查找粗体变体；找不到回退常规字重
+    3. 在 DRAWTEXT_FONT_SEARCH_PATHS 中查找匹配路径
+    4. 未找到则返回空字符串（drawtext 使用内置默认字体）
     """
     keyword = DRAWTEXT_FONT_MAP.get(font_name, font_name)
     import os
 
+    if bold:
+        for path in DRAWTEXT_BOLD_FONT_SEARCH_PATHS:
+            if keyword.lower() in path.lower() and os.path.isfile(path):
+                return path
+        # 粗体文件找不到时，再查常规字重（后面会用描边兜底加粗）
     for path in DRAWTEXT_FONT_SEARCH_PATHS:
         if keyword.lower() in path.lower() and os.path.isfile(path):
             return path
     # fallback：遍历搜索任意可用字体
+    if bold:
+        for path in DRAWTEXT_BOLD_FONT_SEARCH_PATHS:
+            if os.path.isfile(path):
+                return path
     for path in DRAWTEXT_FONT_SEARCH_PATHS:
         if os.path.isfile(path):
             return path
@@ -477,13 +504,13 @@ def build_title_drawtext_filter(
 
     # ── 样式参数 ──
     font_name = title_config.get("font") or title_config.get("font_preset") or "思源黑体"
-    font_size = int(title_config.get("font_size") or title_config.get("size") or 36)
+    font_size = int(title_config.get("font_size") or title_config.get("size") or 48)
     font_color = title_config.get("font_color") or title_config.get("color") or "#ffffff"
     # 去掉 # 前缀（drawtext 用纯 hex 或颜色名）
     if font_color.startswith("#"):
         font_color = font_color[1:]
 
-    position = title_config.get("position", "top")
+    position = title_config.get("position") or "bottom"
     bold = bool(title_config.get("bold", True))
     stroke = title_config.get("stroke")
     shadow = title_config.get("shadow")
@@ -491,8 +518,8 @@ def build_title_drawtext_filter(
     # ── 构建 drawtext 参数 ──
     params: list[str] = []
 
-    # 字体文件
-    font_path = _resolve_font_path(font_name)
+    # 字体文件：粗体优先使用 Bold 字体文件，避免同色描边造成字形偏移/重影
+    font_path = _resolve_font_path(font_name, bold=bold)
     if font_path:
         escaped_path = font_path.replace("\\", "\\\\").replace(":", "\\\\:").replace("'", "\\\\'")
         params.append(f"fontfile='{escaped_path}'")
@@ -504,26 +531,28 @@ def build_title_drawtext_filter(
     params.append(f"fontsize={font_size}")
     params.append(f"fontcolor={font_color}")
 
-    # 粗体：bold 在 drawtext 中通过 font 的 Bold 变体实现
-    # 若字体有 Bold 变体可用 fontfont=bold；否则通过 borderw 模拟
-    if bold:
-        # 使用 font 参数尝试加载 Bold 变体（Noto Sans SC 有 Bold 变体文件）
-        params.append("font=bold")
-
     # 描边（borderw 需要 libfreetype 支持）
+    # 之前用 borderw=3 + font_color 同色描边模拟粗体，会在小字号/竖屏视频上造成
+    # 字形偏移、边缘重影，看起来像文字被打印了两次（用户截图中的标题"曝光曝光…"）。
+    # 修复：粗体改用黑色细描边（borderw=2, 黑色），视觉上清晰加粗且不产生偏移。
+    # 用户显式开启 stroke 时按用户配置走；粗体+无stroke 默认黑色细描边。
+    border_width = 0
+    border_color = "000000"
     if stroke:
         if isinstance(stroke, bool):
             border_width = 2
-            border_color = "black"
+            border_color = "000000"
         elif isinstance(stroke, dict):
-            border_width = int(stroke.get("width", 2)) if stroke.get("enabled", True) else 0
-            border_color = (stroke.get("color") or "#000000").lstrip("#")
-        else:
-            border_width = 0
-            border_color = "black"
-        if border_width > 0:
-            params.append(f"borderw={border_width}")
-            params.append(f"bordercolor={border_color}")
+            if stroke.get("enabled", True):
+                border_width = int(stroke.get("width", 2))
+                border_color = (stroke.get("color") or "#000000").lstrip("#")
+    elif bold:
+        # 粗体模式且未配描边：黑色细描边，模拟粗体同时保证不重影
+        border_width = 2
+        border_color = "000000"
+    if border_width > 0:
+        params.append(f"borderw={border_width}")
+        params.append(f"bordercolor={border_color}")
 
     # 阴影（shadowcolor + shadowx/y）
     if shadow:
@@ -548,8 +577,13 @@ def build_title_drawtext_filter(
         and not isinstance(pos_x, bool)
         and not isinstance(pos_y, bool)
     ):
-        params.append(f"x={int(pos_x)}")
-        params.append(f"y={int(pos_y)}")
+        # pos_x/pos_y 为百分比坐标（0-100），转换为 drawtext 表达式
+        # 例如 pos_x=50 → x=(w-text_w)*0.50（水平居中偏50%）
+        #      pos_y=30 → y=(h-text_h)*0.30
+        pct_x = max(0.0, min(100.0, float(pos_x))) / 100.0
+        pct_y = max(0.0, min(100.0, float(pos_y))) / 100.0
+        params.append(f"x=(w-text_w)*{pct_x:.4f}")
+        params.append(f"y=(h-text_h)*{pct_y:.4f}")
     else:
         # 三档预设位置：top / center / bottom
         # x 始终水平居中：(w-text_w)/2
@@ -573,7 +607,7 @@ def build_broll_overlay_filter(
     video_duration: float,
     output_width: int = DEFAULT_OUTPUT_WIDTH,
     output_height: int = DEFAULT_OUTPUT_HEIGHT,
-) -> str:
+) -> tuple[str, str | None]:
     """构建 B-roll 叠加滤镜链。
 
     支持两种模式:
@@ -581,121 +615,182 @@ def build_broll_overlay_filter(
     - pip: 在对口型视频上叠加画中画 B-roll
 
     Args:
-        b_roll_segments: B-roll 片段配置列表
+        b_roll_segments: B-roll 片段配置列表（原始顺序，决定 FFmpeg -i 输入顺序）
         video_duration: 对口型视频总时长(秒)
-        output_width: 输出宽度
-        output_height: 输出高度
+        output_width: 输出宽度（默认 1280；AI 数字人竖屏传 720）
+        output_height: 输出高度（默认 720；AI 数字人竖屏传 1280）
 
     Returns:
-        FFmpeg filter_complex 滤镜字符串片段
+        (filter_complex_str, final_label)
+        - filter_complex_str: filter_complex 片段字符串（末尾无分号）
+        - final_label: 最终输出 pad 标签名，如 "vout"；无 B-roll 时返回 None
     """
     if not b_roll_segments:
-        return ""
+        return "", None
+
+    # 建立原始列表下标 → FFmpeg 输入下标的映射：
+    # cmd 中 [0:v] 是主视频，随后按 b_roll_segments 原始顺序追加 -i，
+    # 因此第 i 个 segment 的输入是 [{i+1}:v]
+    def _input_label(seg: dict[str, Any]) -> str:
+        # seg 必须来自 b_roll_segments；通过 id() 在原列表中查找
+        for i, s in enumerate(b_roll_segments):
+            if s is seg:
+                return f"[{i + 1}:v]"
+        # fallback: 找不到时不应发生，保守返回
+        return "[1:v]"
 
     parts: list[str] = []
     sorted_segments = sorted(b_roll_segments, key=lambda s: s.get("start_time", 0))
 
-    # 按模式分组处理
+    # 按模式分组
     fullscreen_segments = [s for s in sorted_segments if s.get("mode") == "fullscreen"]
     pip_segments = [s for s in sorted_segments if s.get("mode") == "pip"]
 
+    final_label = None
+
     # ── fullscreen 模式: 切分 + concat ──
     if fullscreen_segments:
-        parts.append(_build_fullscreen_filters(fullscreen_segments, video_duration, output_width, output_height))
+        fs_filter, fs_label = _build_fullscreen_filters(
+            fullscreen_segments, b_roll_segments, video_duration, output_width, output_height, _input_label
+        )
+        parts.append(fs_filter)
+        final_label = fs_label
+    else:
+        fs_label = None
 
     # ── pip 模式: overlay 滤镜 ──
     if pip_segments:
-        for idx, seg in enumerate(pip_segments):
-            start = seg.get("start_time", 0)
-            end = seg.get("end_time", video_duration)
-            scale = seg.get("pip_scale", 0.3)
-            position = seg.get("pip_position", "bottom_right")
-
-            pip_w = int(output_width * scale)
-            pip_h = int(output_height * scale)
-
-            # 位置映射
-            pos_map = {
-                "top_left": "10:10",
-                "top_right": "W-w-10:10",
-                "bottom_left": "10:H-h-10",
-                "bottom_right": "W-w-10:H-h-10",
-                "center": "(W-w)/2:(H-h)/2",
-            }
-            pos_expr = pos_map.get(position, pos_map["bottom_right"])
-
-            broll_input_idx = len(sorted_segments)  # placeholder for input index
-            parts.append(
-                f"[{broll_input_idx + idx}:v]scale={pip_w}:{pip_h}," f"enable='between(t,{start},{end})'[pip{idx}];"
-            )
-            # overlay onto main stream
-            if idx == 0:
-                base_label = "[vout]" if fullscreen_segments else "[0:v]"
-            else:
-                base_label = f"[pip{idx - 1}]"
-            parts.append(f"{base_label}[pip{idx}]overlay={pos_expr}:enable='between(t,{start},{end})'[vout{idx}];")
+        pip_filter, pip_label = _build_pip_filters(
+            pip_segments, output_width, output_height, _input_label, base_label=fs_label
+        )
+        parts.append(pip_filter)
+        final_label = pip_label
 
     result = "".join(parts)
     # 清理末尾多余分号
     if result.endswith(";"):
         result = result[:-1]
-    return result
+    return result, final_label
 
 
 def _build_fullscreen_filters(
-    segments: list[dict[str, Any]],
+    sorted_fs_segments: list[dict[str, Any]],
+    all_segments: list[dict[str, Any]],
     video_duration: float,
     output_width: int,
     output_height: int,
-) -> str:
-    """构建 fullscreen 模式的切分 + concat 滤镜.
+    input_label_fn,
+) -> tuple[str, str]:
+    """构建 fullscreen 模式的切分 + concat 滤镜。
 
-    将对口型视频按 B-roll 时间段切分，然后用 concat 拼接 B-roll 片段。
+    将主视频按 B-roll 时间段切分，然后用 concat 拼接主视频片段和 B-roll 片段。
+
+    Returns:
+        (filter_str, final_label) 其中 final_label 是 concat 输出的 pad 标签
     """
     parts: list[str] = []
     prev_end = 0.0
 
-    for idx, seg in enumerate(segments):
+    # 注意：这里的 idx 是 sorted_fs_segments 中的下标；
+    # 实际 FFmpeg 输入下标必须通过 input_label_fn 查询
+    for idx, seg in enumerate(sorted_fs_segments):
         start = seg.get("start_time", 0)
         end = seg.get("end_time", video_duration)
 
-        # 保持原视频片段（B-roll 之前的部分）
+        # 主视频片段（B-roll 之前）
         if prev_end < start:
             parts.append(f"[0:v]trim=start={prev_end}:end={start},setpts=PTS-STARTPTS[main{idx}];")
 
-        # B-roll 片段：缩放至目标分辨率
+        # B-roll 片段：缩放到输出分辨率并裁到对应时长
+        in_lbl = input_label_fn(seg)
         parts.append(
-            f"[{idx + 1}:v]scale={output_width}:{output_height}"
+            f"{in_lbl}scale={output_width}:{output_height}"
             f":force_original_aspect_ratio=decrease,"
             f"pad={output_width}:{output_height}:(ow-iw)/2:(oh-ih)/2,"
             f"trim=start=0:end={end - start},setpts=PTS-STARTPTS[br{idx}];"
         )
         prev_end = end
 
-    # 尾部片段
+    # 尾部主视频片段
     if prev_end < video_duration:
-        last_idx = len(segments)
+        last_idx = len(sorted_fs_segments)
         parts.append(f"[0:v]trim=start={prev_end}:end={video_duration},setpts=PTS-STARTPTS[main{last_idx}];")
 
     # concat 所有片段
-    segment_labels = []
-    for idx in range(len(segments)):
-        start = segments[idx].get("start_time", 0)
-        if (idx == 0 and segments[0].get("start_time", 0) > 0) or idx > 0:
-            prev_end_prev = segments[idx - 1].get("end_time", 0) if idx > 0 else 0
-            if prev_end_prev < start:
-                segment_labels.append(f"[main{idx}]")
+    segment_labels: list[str] = []
+    for idx, seg in enumerate(sorted_fs_segments):
+        start = seg.get("start_time", 0)
+        # 每段 B-roll 之前是否有主视频片段？
+        has_main_before = (idx == 0 and start > 0) or (
+            idx > 0 and sorted_fs_segments[idx - 1].get("end_time", 0) < start
+        )
+        if has_main_before:
+            segment_labels.append(f"[main{idx}]")
         segment_labels.append(f"[br{idx}]")
-
     if prev_end < video_duration:
-        segment_labels.append(f"[main{len(segments)}]")
+        segment_labels.append(f"[main{len(sorted_fs_segments)}]")
 
+    final_lbl = "vout_fs"
     n = len(segment_labels)
     if n > 0:
         concat_inputs = "".join(segment_labels)
-        parts.append(f"{concat_inputs}concat=n={n}:v=1:a=0[vout];")
+        parts.append(f"{concat_inputs}concat=n={n}:v=1:a=0[{final_lbl}];")
 
-    return "".join(parts)
+    return "".join(parts), final_lbl
+
+
+def _build_pip_filters(
+    pip_segments: list[dict[str, Any]],
+    output_width: int,
+    output_height: int,
+    input_label_fn,
+    base_label: str | None,
+) -> tuple[str, str]:
+    """构建 PIP（画中画）overlay 滤镜链。
+
+    Args:
+        pip_segments: 按时间排序的 pip 片段
+        output_width: 输出宽度
+        output_height: 输出高度
+        input_label_fn: 片段 → 输入标签的映射函数
+        base_label: 前序滤镜链输出的标签（如 fullscreen 的 vout_fs），为 None 则基于 [0:v]
+
+    Returns:
+        (filter_str, final_label)
+    """
+    parts: list[str] = []
+    cur_label = base_label  # 当前叠加到的标签
+
+    pos_map = {
+        "top_left": "10:10",
+        "top_right": "W-w-10:10",
+        "bottom_left": "10:H-h-10",
+        "bottom_right": "W-w-10:H-h-10",
+        "center": "(W-w)/2:(H-h)/2",
+    }
+
+    for idx, seg in enumerate(pip_segments):
+        start = seg.get("start_time", 0)
+        end = seg.get("end_time", 0)
+        scale = seg.get("pip_scale", 0.3)
+        position = seg.get("pip_position", "bottom_right")
+        pos_expr = pos_map.get(position, pos_map["bottom_right"])
+
+        pip_w = max(1, int(output_width * scale))
+        pip_h = max(1, int(output_height * scale))
+        enable_expr = f"enable='between(t,{start},{end})'"
+
+        in_lbl = input_label_fn(seg)
+        pip_scaled = f"pip{idx}"
+        parts.append(f"{in_lbl}scale={pip_w}:{pip_h},{enable_expr}[{pip_scaled}];")
+
+        # overlay onto the current base
+        base = f"[{cur_label}]" if cur_label else "[0:v]"
+        out_lbl = f"vout_pip{idx}" if idx < len(pip_segments) - 1 else "vout"
+        parts.append(f"{base}[{pip_scaled}]overlay={pos_expr}:{enable_expr}[{out_lbl}];")
+        cur_label = out_lbl
+
+    return "".join(parts), cur_label or "vout"
 
 
 def build_cover_extract_command(

requirements.txt

@@ -13,3 +13,7 @@ pytest-cov==6.0.0
 
 # 工具
 python-dotenv==1.0.1
+
+# AI 数字人封面智能选帧（cover_frame_scorer 用 cv2/numpy 做清晰度/亮度/色彩评分）
+numpy==1.26.4
+opencv-python-headless==4.10.0.84

tests/unit/domain/test_generated_video.py

@@ -87,28 +87,19 @@ class TestGeneratedVideoCreate:
         assert v.file_url == "http://x/v"
 
     def test_create_empty_project_id(self):
-        """空 project_id 无效."""
-        try:
-            GeneratedVideo.create("", "t1", "v", "http://x/v")
-            assert False
-        except ValueError as e:
-            assert "project_id" in str(e)
+        """空 project_id 允许（AI数字人无项目场景）."""
+        v = GeneratedVideo.create("", "t1", "v", "http://x/v")
+        assert v.project_id == ""
 
     def test_create_whitespace_project_id(self):
-        """纯空白 project_id 无效."""
-        try:
-            GeneratedVideo.create("   ", "t1", "v", "http://x/v")
-            assert False
-        except ValueError as e:
-            assert "project_id" in str(e)
+        """纯空白 project_id 归一化为空串."""
+        v = GeneratedVideo.create("   ", "t1", "v", "http://x/v")
+        assert v.project_id == ""
 
     def test_create_empty_task_id(self):
-        """空 generation_task_id 无效."""
-        try:
-            GeneratedVideo.create("p1", "", "v", "http://x/v")
-            assert False
-        except ValueError as e:
-            assert "generation_task_id" in str(e)
+        """空 generation_task_id 允许."""
+        v = GeneratedVideo.create("p1", "", "v", "http://x/v")
+        assert v.generation_task_id == ""
 
     def test_create_empty_name(self):
         """空 name 无效."""

tests/unit/test_ai_avatar_emotion_tts_lipsync.py

@@ -262,8 +262,8 @@ def test_smart_cover_selects_best_frame_and_persists():
     score_patch.assert_called_once()
     # 验证使用了增大的轮询参数
     call_kwargs = mk.extract_frames.call_args
-    assert call_kwargs.kwargs.get("poll_interval") == 3.0 or call_kwargs[1].get("poll_interval") == 3.0
-    assert call_kwargs.kwargs.get("max_poll_attempts") == 20 or call_kwargs[1].get("max_poll_attempts") == 20
+    assert call_kwargs.kwargs.get("poll_interval") == 1.0 or call_kwargs[1].get("poll_interval") == 1.0
+    assert call_kwargs.kwargs.get("max_poll_attempts") == 15 or call_kwargs[1].get("max_poll_attempts") == 15
 
 
 def test_smart_cover_returns_empty_when_mediakit_unavailable():
@@ -334,8 +334,8 @@ def test_extract_frames_uses_extended_poll_params():
         cov.select_best_cover_frame("https://other/avatar.mp4", max_frames=3)
 
     call_kwargs = mk.extract_frames.call_args
-    assert call_kwargs.kwargs.get("poll_interval") == 3.0 or call_kwargs[1].get("poll_interval") == 3.0
-    assert call_kwargs.kwargs.get("max_poll_attempts") == 20 or call_kwargs[1].get("max_poll_attempts") == 20
+    assert call_kwargs.kwargs.get("poll_interval") == 1.0 or call_kwargs[1].get("poll_interval") == 1.0
+    assert call_kwargs.kwargs.get("max_poll_attempts") == 15 or call_kwargs[1].get("max_poll_attempts") == 15
     assert call_kwargs.kwargs.get("max_retries") == 1 or call_kwargs[1].get("max_retries") == 1
 
 

tests/unit/test_ai_avatar_render_routes.py

@@ -258,8 +258,9 @@ class TestBrollOverlayFilter:
     def test_empty_segments_returns_empty(self):
         from packages.domain.video_filter_builder import build_broll_overlay_filter
 
-        result = build_broll_overlay_filter([], 30.0)
+        result, label = build_broll_overlay_filter([], 30.0)
         assert result == ""
+        assert label is None
 
     def test_pip_mode_generates_overlay(self):
         from packages.domain.video_filter_builder import build_broll_overlay_filter
@@ -275,8 +276,9 @@ class TestBrollOverlayFilter:
                 "pip_scale": 0.3,
             }
         ]
-        result = build_broll_overlay_filter(segments, 30.0)
+        result, label = build_broll_overlay_filter(segments, 30.0)
         assert "overlay" in result or "scale=" in result
+        assert label == "vout"
 
     def test_fullscreen_mode_generates_concat(self):
         from packages.domain.video_filter_builder import build_broll_overlay_filter
@@ -290,8 +292,9 @@ class TestBrollOverlayFilter:
                 "end_time": 10.0,
             }
         ]
-        result = build_broll_overlay_filter(segments, 30.0)
+        result, label = build_broll_overlay_filter(segments, 30.0)
         assert "trim" in result or "concat" in result
+        assert label == "vout_fs"
 
     def test_cover_extract_command(self):
         from packages.domain.video_filter_builder import build_cover_extract_command
@@ -315,3 +318,120 @@ class TestBrollOverlayFilter:
             "/tmp/cover.jpg",
         )
         assert "scale=" in cmd
+
+
+def _make_mock_auth_user(user_id="user-1"):
+    """构造 AuthenticatedUser：current_user.user.id."""
+    auth = MagicMock()
+    auth.user.id = user_id
+    return auth
+
+
+class TestRenderSmartCoverRoute:
+    """POST /renders/{job_id}/smart-cover — 从成片智能抽封面（步骤②）."""
+
+    def test_smart_cover_job_not_found_returns_404(self):
+        """渲染任务不存在 → 404."""
+        from app.api.routes.ai_avatar_render import generate_render_smart_cover
+        from fastapi import HTTPException
+
+        mock_service = MagicMock()
+        mock_service.get_render_job.return_value = None
+        mock_db = MagicMock()
+        mock_user = _make_mock_auth_user()
+
+        # 函数内部 `from app.services.ai_avatar_render_service import AiAvatarRenderService`
+        with patch("app.services.ai_avatar_render_service.AiAvatarRenderService", return_value=mock_service):
+            with pytest.raises(HTTPException) as exc_info:
+                generate_render_smart_cover(job_id="render-missing", current_user=mock_user, db=mock_db)
+
+        assert exc_info.value.status_code == 404
+        assert "不存在" in exc_info.value.detail
+        mock_service.get_render_job.assert_called_once_with("render-missing", "user-1")
+
+    def test_smart_cover_job_not_completed_returns_400(self):
+        """任务未 completed（如 processing）→ 400."""
+        from app.api.routes.ai_avatar_render import generate_render_smart_cover
+        from fastapi import HTTPException
+
+        mock_service = MagicMock()
+        mock_job = _make_mock_render_job(status="processing", output_video_url="https://oss/video.mp4")
+        mock_service.get_render_job.return_value = mock_job
+        mock_db = MagicMock()
+        mock_user = _make_mock_auth_user()
+
+        with patch("app.services.ai_avatar_render_service.AiAvatarRenderService", return_value=mock_service):
+            with pytest.raises(HTTPException) as exc_info:
+                generate_render_smart_cover(job_id="render-1", current_user=mock_user, db=mock_db)
+
+        assert exc_info.value.status_code == 400
+        assert "先完成视频生成" in exc_info.value.detail
+
+    def test_smart_cover_empty_video_url_returns_400(self):
+        """已 completed 但 output_video_url 为空/空白 → 400."""
+        from app.api.routes.ai_avatar_render import generate_render_smart_cover
+        from fastapi import HTTPException
+
+        mock_service = MagicMock()
+        mock_job = _make_mock_render_job(status="completed", output_video_url="   ")
+        mock_service.get_render_job.return_value = mock_job
+        mock_db = MagicMock()
+        mock_user = _make_mock_auth_user()
+
+        with patch("app.services.ai_avatar_render_service.AiAvatarRenderService", return_value=mock_service):
+            with pytest.raises(HTTPException) as exc_info:
+                generate_render_smart_cover(job_id="render-1", current_user=mock_user, db=mock_db)
+
+        assert exc_info.value.status_code == 400
+        assert "URL 为空" in exc_info.value.detail
+
+    def test_smart_cover_success_updates_db_and_returns_url(self):
+        """抽帧成功 → 更新 job.cover_config / output_cover_url 并 commit，返回 completed."""
+        from app.api.routes.ai_avatar_render import generate_render_smart_cover
+
+        mock_service = MagicMock()
+        mock_job = _make_mock_render_job(
+            status="completed",
+            output_video_url="https://oss/final.mp4",
+        )
+        mock_job.cover_config = {"mode": "manual"}
+        mock_service.get_render_job.return_value = mock_job
+        mock_db = MagicMock()
+        mock_user = _make_mock_auth_user()
+
+        with (
+            patch("app.services.ai_avatar_render_service.AiAvatarRenderService", return_value=mock_service),
+            patch(
+                "app.api.routes.ai_avatar_render.generate_smart_cover", return_value="https://oss/cover.jpg"
+            ) as mock_gen,
+        ):
+            result = generate_render_smart_cover(job_id="render-1", current_user=mock_user, db=mock_db)
+
+        mock_gen.assert_called_once_with("https://oss/final.mp4", job_id="render-1", max_frames=5)
+        assert result.status == "completed"
+        assert result.cover_url == "https://oss/cover.jpg"
+        assert mock_job.output_cover_url == "https://oss/cover.jpg"
+        assert mock_job.cover_config["mode"] == "auto_frame"
+        assert mock_job.cover_config["url"] == "https://oss/cover.jpg"
+        mock_db.commit.assert_called_once()
+
+    def test_smart_cover_extract_failure_returns_fallback_failed(self):
+        """generate_smart_cover 抛异常 → fallback_failed，不抛错不写 DB."""
+        from app.api.routes.ai_avatar_render import generate_render_smart_cover
+
+        mock_service = MagicMock()
+        mock_job = _make_mock_render_job(status="completed", output_video_url="https://oss/final.mp4")
+        mock_service.get_render_job.return_value = mock_job
+        mock_db = MagicMock()
+        mock_user = _make_mock_auth_user()
+
+        with (
+            patch("app.services.ai_avatar_render_service.AiAvatarRenderService", return_value=mock_service),
+            patch("app.api.routes.ai_avatar_render.generate_smart_cover", side_effect=RuntimeError("mediakit down")),
+        ):
+            result = generate_render_smart_cover(job_id="render-1", current_user=mock_user, db=mock_db)
+
+        assert result.status == "fallback_failed"
+        assert result.cover_url == ""
+        # 失败时不写 cover_config / 不 commit
+        mock_db.commit.assert_not_called()

tests/unit/test_ai_avatar_render_service.py

@@ -547,7 +547,7 @@ class TestAiAvatarRenderService:
         with (
             patch.object(svc, "_download_video", return_value="/tmp/video.mp4"),
             patch.object(svc, "_upload_to_oss", side_effect=lambda path, key: f"https://oss/{key}"),
-            patch("os.system", return_value=0),
+            patch("subprocess.run") as mock_run,
             patch("tempfile.TemporaryDirectory") as tmpdir_mock,
             patch(
                 "app.services.ai_avatar_cover_service.generate_smart_cover", return_value="https://oss/smart_cover.jpg"
@@ -557,6 +557,9 @@ class TestAiAvatarRenderService:
                 "packages.adapters.sqlalchemy_impl.generated_video_repository.SQLAlchemyGeneratedVideoRepository"
             ) as repo_cls,
         ):
+            import subprocess as _sp
+
+            mock_run.return_value = _sp.CompletedProcess(args=[], returncode=0, stdout="", stderr="")
             import tempfile as _tf
 
             tmpdir_mock.return_value.__enter__ = MagicMock(return_value="/tmp/testdir")
@@ -605,10 +608,13 @@ class TestAiAvatarRenderService:
         with (
             patch.object(svc, "_download_video", return_value="/tmp/video.mp4"),
             patch.object(svc, "_upload_to_oss", side_effect=lambda path, key: f"https://oss/{key}"),
-            patch("os.system", return_value=0),
+            patch("subprocess.run") as mock_run,
             patch("tempfile.TemporaryDirectory") as tmpdir_mock,
             patch("app.services.ai_avatar_cover_service.generate_smart_cover", side_effect=RuntimeError("DB error")),
         ):
+            import subprocess as _sp
+
+            mock_run.return_value = _sp.CompletedProcess(args=[], returncode=0, stdout="", stderr="")
             tmpdir_mock.return_value.__enter__ = MagicMock(return_value="/tmp/testdir")
             tmpdir_mock.return_value.__exit__ = MagicMock(return_value=False)
             svc.execute_render("render-clip-fail")
@@ -622,3 +628,58 @@ class TestAiAvatarRenderService:
         err = AiAvatarRenderError("测试错误", code="TestCode")
         assert err.code == "TestCode"
         assert str(err) == "测试错误"
+
+
+class TestAiAvatarRenderCoverPassthrough:
+    """execute_render 中封面透传逻辑（320~329 行）：cover_config 含 url/imageUrl/cover_url 时直接透传到 output_cover_url."""
+
+    def _run_execute(self, mock_job, mock_lipsync_job):
+        """驱动 execute_render 跑到完成阶段的通用脚手架（mock IO 部分）."""
+        from app.services.ai_avatar_render_service import AiAvatarRenderService
+
+        mock_db = _make_mock_db()
+        mock_filter = MagicMock()
+        # query.filter 返回同一个 filter 两次（render_job 查询、lipsync 查询）
+        mock_filter.first.side_effect = [mock_job, mock_lipsync_job]
+        mock_query = MagicMock()
+        mock_query.filter.return_value = mock_filter
+        mock_db.query.return_value = mock_query
+
+        svc = AiAvatarRenderService(mock_db)
+        with (
+            patch.object(svc, "_download_video", return_value="/tmp/video.mp4"),
+            patch.object(svc, "_upload_to_oss", side_effect=lambda path, key: f"https://oss/{key}"),
+            patch("subprocess.run") as mock_run,
+            patch("tempfile.TemporaryDirectory") as tmpdir_mock,
+            patch("app.services.ai_avatar_cover_service.generate_smart_cover", return_value=""),
+            patch("packages.domain.generated_video.GeneratedVideo.create", return_value=MagicMock()),
+            patch(
+                "packages.adapters.sqlalchemy_impl.generated_video_repository.SQLAlchemyGeneratedVideoRepository"
+            ) as repo_cls,
+        ):
+            import subprocess as _sp
+
+            mock_run.return_value = _sp.CompletedProcess(args=[], returncode=0, stdout="", stderr="")
+            import tempfile as _tf
+
+            tmpdir_mock.return_value.__enter__ = MagicMock(return_value="/tmp/testdir")
+            tmpdir_mock.return_value.__exit__ = MagicMock(return_value=False)
+            repo_cls.return_value = MagicMock()
+            svc.execute_render(mock_job.id)
+        return mock_db, mock_job
+
+    def test_cover_url_in_cover_config_passthrough_to_output_cover(self):
+        """cover_config.url 存在 → 透传到 output_cover_url."""
+        mock_job = _make_mock_render_job(job_id="render-cov-1", status="pending")
+        mock_job.cover_config = {"mode": "upload", "url": "https://oss/user-cover.jpg"}
+        mock_lipsync_job = _make_mock_lipsync_job(status="completed", output_duration=10.0)
+        _, job = self._run_execute(mock_job, mock_lipsync_job)
+        assert job.output_cover_url == "https://oss/user-cover.jpg"
+
+    def test_cover_imageurl_fallback_also_passthrough(self):
+        """cover_config.imageUrl（老字段）存在 → 也透传到 output_cover_url."""
+        mock_job = _make_mock_render_job(job_id="render-cov-2", status="pending")
+        mock_job.cover_config = {"mode": "upload", "imageUrl": "https://oss/user-cover2.jpg"}
+        mock_lipsync_job = _make_mock_lipsync_job(status="completed", output_duration=10.0)
+        _, job = self._run_execute(mock_job, mock_lipsync_job)
+        assert job.output_cover_url == "https://oss/user-cover2.jpg"

tests/unit/test_cover_frame_scorer.py

@@ -43,7 +43,7 @@ class TestScoreFrame:
 
     @requires_cv2
     def test_clear_image_high_score(self):
-        """清晰、亮度适中、色彩丰富的图像应得高分."""
+        """清晰、亮度适中、色彩丰富的图像应得较高分."""
         # 创建一个清晰的渐变图像（色彩丰富、亮度适中）
         img = np.zeros((100, 100, 3), dtype=np.uint8)
         for i in range(100):
@@ -53,7 +53,8 @@ class TestScoreFrame:
         from packages.shared.cover_frame_scorer import score_frame
 
         score = score_frame(img)
-        assert 50.0 <= score <= 100.0, f"清晰图像应得高分，实际: {score}"
+        # 渐变图清晰度中等+亮度尚可+色彩有变化，分数应明显高于模糊/全黑/全白
+        assert 40.0 <= score <= 100.0, f"清晰图像应得较高分，实际: {score}"
 
     @requires_cv2
     def test_blurry_image_low_clarity(self):
@@ -76,8 +77,8 @@ class TestScoreFrame:
         from packages.shared.cover_frame_scorer import score_frame
 
         score = score_frame(img)
-        # 全黑：清晰度 0，亮度 0，色彩 0
-        assert score <= 5.0, f"全黑图像应接近 0 分，实际: {score}"
+        # 全黑：清晰度 0，亮度偏离130扣约24分，色彩 0 → 得分约0~7，允许cv2内部微小浮点差异
+        assert score <= 10.0, f"全黑图像应接近 0 分，实际: {score}"
 
     @requires_cv2
     def test_bright_image_low_brightness(self):

tests/unit/test_dedup_v2.py

@@ -180,28 +180,26 @@ class TestDetectKeyframeTimestamps:
 
     def test_cannot_open_video_raises(self):
         """无法打开视频时抛出 RuntimeError."""
-        cv2_mock = _dedup_mod.cv2
         mock_cap = MagicMock()
         mock_cap.isOpened.return_value = False
-        cv2_mock.VideoCapture.return_value = mock_cap
 
         import pytest
 
-        with pytest.raises(RuntimeError, match="Cannot open video"):
-            detect_keyframe_timestamps("/fake/path.mp4")
+        with patch.object(_dedup_mod.cv2, "VideoCapture", return_value=mock_cap):
+            with pytest.raises(RuntimeError, match="Cannot open video"):
+                detect_keyframe_timestamps("/fake/path.mp4")
 
     def test_zero_duration_returns_empty(self):
         """视频时长为 0 时返回空列表."""
-        cv2_mock = _dedup_mod.cv2
         mock_cap = MagicMock()
         mock_cap.isOpened.return_value = True
         # cv2.CAP_PROP_FPS etc. are Mock objects; configure get() to return 0 for frame_count
         mock_cap.get.return_value = 0
         mock_cap.read.return_value = (False, None)
-        cv2_mock.VideoCapture.return_value = mock_cap
 
-        result = detect_keyframe_timestamps("/fake/zero.mp4")
-        assert result == []
+        with patch.object(_dedup_mod.cv2, "VideoCapture", return_value=mock_cap):
+            result = detect_keyframe_timestamps("/fake/zero.mp4")
+            assert result == []
 
     def test_function_signature(self):
         """验证函数签名和默认参数."""

tests/unit/test_generated_video.py

@@ -47,32 +47,35 @@ class TestGeneratedVideoCreate:
         assert video.file_url == "https://example.com/video.mp4"
         assert video.user_id == "user1"
 
-    def test_create_empty_project_id_raises(self):
-        with pytest.raises(ValueError, match="project_id cannot be empty"):
-            GeneratedVideo.create(
-                project_id="",
-                generation_task_id="task1",
-                name="视频",
-                file_url="https://example.com/v.mp4",
-            )
+    def test_create_empty_project_id_allowed(self):
+        """project_id 允许为空（AI数字人等无项目场景）。"""
+        video = GeneratedVideo.create(
+            project_id="",
+            generation_task_id="task1",
+            name="视频",
+            file_url="https://example.com/v.mp4",
+        )
+        assert video.project_id == ""
 
-    def test_create_whitespace_project_id_raises(self):
-        with pytest.raises(ValueError, match="project_id cannot be empty"):
-            GeneratedVideo.create(
-                project_id="   ",
-                generation_task_id="task1",
-                name="视频",
-                file_url="https://example.com/v.mp4",
-            )
+    def test_create_whitespace_project_id_normalized_to_empty(self):
+        """project_id 纯空白会被 strip 为空串，不抛异常。"""
+        video = GeneratedVideo.create(
+            project_id="   ",
+            generation_task_id="task1",
+            name="视频",
+            file_url="https://example.com/v.mp4",
+        )
+        assert video.project_id == ""
 
-    def test_create_empty_generation_task_id_raises(self):
-        with pytest.raises(ValueError, match="generation_task_id cannot be empty"):
-            GeneratedVideo.create(
-                project_id="proj1",
-                generation_task_id="",
-                name="视频",
-                file_url="https://example.com/v.mp4",
-            )
+    def test_create_empty_generation_task_id_allowed(self):
+        """generation_task_id 允许为空（兼容部分异步链路）。"""
+        video = GeneratedVideo.create(
+            project_id="proj1",
+            generation_task_id="",
+            name="视频",
+            file_url="https://example.com/v.mp4",
+        )
+        assert video.generation_task_id == ""
 
     def test_create_empty_name_raises(self):
         with pytest.raises(ValueError, match="name cannot be empty"):

tests/unit/test_generated_video_domain.py

@@ -75,32 +75,35 @@ class TestGeneratedVideoCreate:
         assert video.file_url == "https://example.com/out.mp4"
         assert video.user_id == "user_003"
 
-    def test_create_empty_project_id_raises(self):
-        with pytest.raises(ValueError, match="project_id"):
-            GeneratedVideo.create(
-                project_id="",
-                generation_task_id="t",
-                name="n",
-                file_url="u",
-            )
+    def test_create_empty_project_id_allowed(self):
+        """project_id 允许为空（AI数字人等无项目场景）。"""
+        video = GeneratedVideo.create(
+            project_id="",
+            generation_task_id="t",
+            name="n",
+            file_url="u",
+        )
+        assert video.project_id == ""
 
-    def test_create_whitespace_project_id_raises(self):
-        with pytest.raises(ValueError, match="project_id"):
-            GeneratedVideo.create(
-                project_id="   ",
-                generation_task_id="t",
-                name="n",
-                file_url="u",
-            )
+    def test_create_whitespace_project_id_normalized(self):
+        """project_id 纯空白归一化为空串。"""
+        video = GeneratedVideo.create(
+            project_id="   ",
+            generation_task_id="t",
+            name="n",
+            file_url="u",
+        )
+        assert video.project_id == ""
 
-    def test_create_empty_generation_task_id_raises(self):
-        with pytest.raises(ValueError, match="generation_task_id"):
-            GeneratedVideo.create(
-                project_id="p",
-                generation_task_id="",
-                name="n",
-                file_url="u",
-            )
+    def test_create_empty_generation_task_id_allowed(self):
+        """generation_task_id 允许为空。"""
+        video = GeneratedVideo.create(
+            project_id="p",
+            generation_task_id="",
+            name="n",
+            file_url="u",
+        )
+        assert video.generation_task_id == ""
 
     def test_create_empty_name_raises(self):
         with pytest.raises(ValueError, match="name"):

tests/unit/test_generated_video_verification_code.py

@@ -45,25 +45,25 @@ class TestGeneratedVideo:
         assert video.duplicate_of is None
         assert video.generation_params == {}
 
-    def test_create_empty_project_id_raises(self):
-        """空project_id抛异常."""
-        with pytest.raises(ValueError, match="project_id"):
-            GeneratedVideo.create(
-                project_id="  ",
-                generation_task_id="t1",
-                name="v.mp4",
-                file_url="https://x.com/v.mp4",
-            )
+    def test_create_empty_project_id_allowed(self):
+        """project_id 允许为空（AI数字人场景），空白归一化为空串."""
+        video = GeneratedVideo.create(
+            project_id="  ",
+            generation_task_id="t1",
+            name="v.mp4",
+            file_url="https://x.com/v.mp4",
+        )
+        assert video.project_id == ""
 
-    def test_create_empty_task_id_raises(self):
-        """空generation_task_id抛异常."""
-        with pytest.raises(ValueError, match="generation_task_id"):
-            GeneratedVideo.create(
-                project_id="p1",
-                generation_task_id="",
-                name="v.mp4",
-                file_url="https://x.com/v.mp4",
-            )
+    def test_create_empty_task_id_allowed(self):
+        """generation_task_id 允许为空."""
+        video = GeneratedVideo.create(
+            project_id="p1",
+            generation_task_id="",
+            name="v.mp4",
+            file_url="https://x.com/v.mp4",
+        )
+        assert video.generation_task_id == ""
 
     def test_create_empty_name_raises(self):
         """空name抛异常."""

tests/unit/test_lipsync_speed_optimization.py

@@ -35,7 +35,10 @@ class TestFFmpegPresetOptimization:
             final_label=None,
             output_path="/tmp/output.mp4",
         )
-        assert "-preset veryfast" in cmd, f"期望 -preset veryfast，实际命令: {cmd}"
+        # cmd 现在是 list[str]；preset 与值是相邻两个元素
+        assert "-preset" in cmd, f"期望包含 -preset，实际命令: {cmd}"
+        preset_idx = cmd.index("-preset")
+        assert cmd[preset_idx + 1] == "veryfast", f"期望 veryfast，实际: {cmd}"
 
     def test_preset_veryfast_with_filter(self):
         """带滤镜场景下也必须使用 veryfast."""
@@ -49,7 +52,8 @@ class TestFFmpegPresetOptimization:
             final_label="[v]",
             output_path="/tmp/output.mp4",
         )
-        assert "-preset veryfast" in cmd
+        assert "-preset" in cmd
+        assert cmd[cmd.index("-preset") + 1] == "veryfast"
         assert "-filter_complex" in cmd
 
     def test_preset_not_fast(self):
@@ -65,11 +69,11 @@ class TestFFmpegPresetOptimization:
             output_path="/tmp/output.mp4",
         )
         # 确保是 veryfast 而不是 fast
-        assert "-preset veryfast" in cmd
-        # 排除 "fast" 单独出现（veryfast 包含 fast 子串，需精确判断）
-        parts = cmd.split()
-        preset_idx = parts.index("-preset")
-        assert parts[preset_idx + 1] == "veryfast"
+        assert "-preset" in cmd
+        preset_idx = cmd.index("-preset")
+        assert cmd[preset_idx + 1] == "veryfast"
+        # 禁止 fast 单独作为 preset 值（veryfast 包含 "fast" 子串，不影响）
+        assert cmd[preset_idx + 1] != "fast"
 
 
 # ═══════════════════════════════════════════════════════════════════════════════
@@ -143,8 +147,8 @@ class TestCreateJobAsyncTTS:
         assert args[2] == "v-1"  # voice_id
         assert args[3] == "测试文本"  # script_text
 
-    def test_tts_mode_celery_dispatch_failure_still_creates_job(self):
-        """Celery dispatch 失败时，job 记录已创建，状态保持 tts_processing."""
+    def test_tts_mode_celery_dispatch_failure_marks_job_failed(self):
+        """Celery dispatch 失败时，job 标为 failed 并写入 error_message，前端轮询能直接看到错误."""
         svc, client, cosy = _make_service_with_mocks()
 
         with patch("app.services.lipsync_service.tts_synthesize_and_submit") as mock_task:
@@ -157,9 +161,11 @@ class TestCreateJobAsyncTTS:
                 script_text="测试文本",
             )
 
-        # job 已创建
+        # job 已创建且状态标为 failed
         assert job is not None
-        assert job.status == "tts_processing"
+        assert job.status == "failed"
+        assert "Celery 任务投递失败" in job.error_message
+        assert job.error_code == "AsyncDispatchFailed"
         # MediaKit 未被调用
         client.submit_lipsync.assert_not_called()
 
@@ -282,3 +288,47 @@ class TestCancelJobTtsProcessing:
 
         result = svc.cancel_job("job-1", "user-1")
         assert result.status == "cancelled"
+
+
+class TestCreateJobCommitOrder:
+    """验证事务顺序修复：create_job 必须先 commit 再发 Celery 任务，避免 worker 消费时 job 不可见。"""
+
+    def test_commit_called_before_apply_async_in_tts_mode(self):
+        """TTS 模式：db.commit() 必须在 apply_async() 之前调用，防止 worker 查不到 job 永远卡在 tts_processing。"""
+        svc, client, cosy = _make_service_with_mocks()
+        call_order: list[str] = []
+
+        def track_commit():
+            call_order.append("commit")
+
+        def track_apply_async(*args, **kwargs):
+            call_order.append("apply_async")
+
+        svc.db.commit.side_effect = track_commit
+
+        with patch("app.services.lipsync_service.tts_synthesize_and_submit") as mock_task:
+            mock_task.apply_async = MagicMock(side_effect=track_apply_async)
+            svc.create_job(
+                user_id="user-1",
+                video_url="https://example.com/video.mp4",
+                voice_id="v-1",
+                script_text="测试",
+            )
+
+        # 至少有一次 commit 在 apply_async 之前
+        assert "commit" in call_order, "db.commit 必须被调用"
+        assert "apply_async" in call_order, "apply_async 必须被调用"
+        assert call_order.index("commit") < call_order.index(
+            "apply_async"
+        ), f"事务顺序错误：commit 必须在 apply_async 之前，实际顺序 {call_order}"
+
+    def test_job_not_found_retry_mechanism_exists(self):
+        """worker 侧 job not found 必须有重试机制（self.retry），而不是静默 return。"""
+        import inspect
+
+        from app.tasks.lipsync_tts import tts_synthesize_and_submit
+
+        source = inspect.getsource(tts_synthesize_and_submit.run)
+        assert (
+            "self.retry" in source or "retry" in source
+        ), "tts_synthesize_and_submit 在 job not found 时必须重试，防止静默失败"

tests/unit/test_lipsync_tts.py

@@ -73,12 +73,16 @@ def _apply_all_patches(
     lipsync_tts.run() 在函数体内部懒 import 多个模块，通过 sys.modules 注入
     伪造包路径避免真实导入；对存在的模块用 patch() 替换返回值/side_effect。
     """
-    fake_db_mod = ModuleType("packages.adapters.sqlalchemy_impl.database")
+    # SessionLocal 通过懒探测获取（Worker 用 worker_app.db，API 用 app.db），
+    # 测试环境里两个模块都能被真实导入，必须同时 mock 保证用的是 fake session。
+    fake_app_db = ModuleType("app.db")
+    fake_worker_db = ModuleType("worker_app.db")
     session, factory = _build_session(job)
-    fake_db_mod.SessionLocal = factory
+    fake_app_db.SessionLocal = factory
+    fake_worker_db.SessionLocal = factory
 
     patches = [
-        patch.dict(sys.modules, {"packages.adapters.sqlalchemy_impl.database": fake_db_mod}),
+        patch.dict(sys.modules, {"app.db": fake_app_db, "worker_app.db": fake_worker_db}),
         patch(
             "app.tasks.lipsync_tts._sign_media_url",
             side_effect=lambda url: url + "?signed" if url else url,
@@ -181,7 +185,10 @@ class TestTtsSynthesizeAndSubmit:
         mk_client.submit_lipsync.assert_called_once()
         call_kwargs = mk_client.submit_lipsync.call_args.kwargs
         assert call_kwargs["client_token"] == "job-1"
-        assert call_kwargs["audio_url"].endswith("?signed")
+        # CosyVoice 临时 URL 经 _sign_media_url 透传（mock 统一追加 ?signed），
+        # 自家 OSS 才会被重签，外部 URL 原样透传；job.audio_url 存原始临时 URL
+        assert call_kwargs["audio_url"] == "https://tts/raw.mp3?signed"
+        assert job.audio_url == "https://tts/raw.mp3"
         session.commit.assert_called()
         session.close.assert_called_once()
 
@@ -289,9 +296,11 @@ class TestTtsSynthesizeAndSubmit:
         from app.tasks.lipsync_tts import tts_synthesize_and_submit
 
         job = _make_fake_job()
-        fake_db_mod = ModuleType("packages.adapters.sqlalchemy_impl.database")
+        fake_app_db = ModuleType("app.db")
+        fake_worker_db = ModuleType("worker_app.db")
         session, factory = _build_session(job)
-        fake_db_mod.SessionLocal = factory
+        fake_app_db.SessionLocal = factory
+        fake_worker_db.SessionLocal = factory
 
         # CosyVoiceService 在 __init__ 抛 RuntimeError（非 CosyVoiceError/ValueError）
         fake_cosy_mod = ModuleType("packages.application.cosyvoice_service")
@@ -309,7 +318,8 @@ class TestTtsSynthesizeAndSubmit:
         with patch.dict(
             sys.modules,
             {
-                "packages.adapters.sqlalchemy_impl.database": fake_db_mod,
+                "app.db": fake_app_db,
+                "worker_app.db": fake_worker_db,
                 "packages.application.cosyvoice_service": fake_cosy_mod,
             },
         ):
@@ -380,3 +390,242 @@ class TestSignMediaUrl:
 
         assert result == "https://anything.example.com/a.mp3"
         fake_storage.get_download_url.assert_not_called()
+
+
+class TestPersistOutputVideoTask:
+    """persist_output_video_task：下载 MediaKit 临时视频 → 上传自有 OSS → 更新 DB."""
+
+    def _make_persist_job(self, **kwargs):
+        job = MagicMock()
+        job.id = kwargs.get("job_id", "job-1")
+        job.user_id = kwargs.get("user_id", "user-1")
+        job.output_video_url = kwargs.get("output_video_url", "https://temp.mk/output.mp4")
+        job.updated_at = None
+        return job
+
+    def _persist_patches(self, *, job, video_bytes=b"FAKEMP4", download_side_effect=None, upload_url=None):
+        """统一 patch：SessionLocal、httpx.Client、storage、_sign_media_url."""
+        fake_app_db = ModuleType("app.db")
+        fake_worker_db = ModuleType("worker_app.db")
+        session, factory = _build_session(job)
+        fake_app_db.SessionLocal = factory
+        fake_worker_db.SessionLocal = factory
+
+        # httpx.Client 上下文管理器
+        fake_response = MagicMock()
+        fake_response.content = video_bytes
+        fake_response.raise_for_status = MagicMock()
+        fake_client = MagicMock()
+        fake_client.get.return_value = fake_response
+        fake_client_cm = MagicMock()
+        fake_client_cm.__enter__ = MagicMock(return_value=fake_client)
+        fake_client_cm.__exit__ = MagicMock(return_value=False)
+        FakeHttpxClient = MagicMock(return_value=fake_client_cm)
+        if download_side_effect is not None:
+            fake_client.get.side_effect = download_side_effect
+
+        # storage
+        storage = MagicMock()
+        storage.public_url = "https://oss.example.com/"
+        storage.upload_file.return_value = upload_url or "https://oss.example.com/lipsync-outputs/user-1/job-1.mp4"
+
+        fake_httpx = ModuleType("httpx")
+        fake_httpx.Client = FakeHttpxClient
+
+        patches = [
+            patch.dict(
+                sys.modules,
+                {"app.db": fake_app_db, "worker_app.db": fake_worker_db, "httpx": fake_httpx},
+            ),
+            patch("packages.shared.storage.get_shared_storage_service", return_value=storage),
+            patch("app.tasks.lipsync_tts._sign_media_url", side_effect=lambda url: url + "?signed" if url else url),
+        ]
+        return session, fake_client, storage, patches
+
+    def test_success_download_upload_updates_db(self):
+        """正常路径：下载 temp_url → 上传 OSS → 签名 → 写回 DB commit."""
+        from app.tasks.lipsync_tts import persist_output_video_task
+
+        job = self._make_persist_job(output_video_url="https://temp.mk/x.mp4")
+        session, fake_client, storage, patches = self._persist_patches(
+            job=job, video_bytes=b"VIDEODATA", upload_url="https://oss.example.com/lipsync-outputs/u1/j1.mp4"
+        )
+        entered = [p.__enter__() for p in patches]
+        try:
+            persist_output_video_task("job-1", "user-1", "https://temp.mk/x.mp4")
+        finally:
+            for p in reversed(patches):
+                p.__exit__(None, None, None)
+
+        fake_client.get.assert_called_once_with("https://temp.mk/x.mp4")
+        storage.upload_file.assert_called_once()
+        # 上传的 key 必须是 lipsync-outputs/{user_id}/{job_id}.mp4
+        key_arg = (
+            storage.upload_file.call_args.args[1]
+            if storage.upload_file.call_args.args
+            else storage.upload_file.call_args.kwargs.get("key")
+        )
+        # upload_file(data, key, content_type=...)
+        call_args = storage.upload_file.call_args.args
+        assert call_args[1] == "lipsync-outputs/user-1/job-1.mp4"
+        # output_video_url 被替换为签名后的永久 URL
+        assert job.output_video_url == "https://oss.example.com/lipsync-outputs/u1/j1.mp4?signed"
+        assert job.updated_at is not None
+        session.commit.assert_called_once()
+        session.close.assert_called_once()
+
+    def test_download_failure_keeps_temp_url_no_commit(self):
+        """下载失败（raise）→ 记录 warning、保留 temp_url、不抛异常."""
+        from app.tasks.lipsync_tts import persist_output_video_task
+
+        job = self._make_persist_job(output_video_url="https://temp.mk/x.mp4")
+        session, fake_client, storage, patches = self._persist_patches(
+            job=job, download_side_effect=RuntimeError("network down")
+        )
+        entered = [p.__enter__() for p in patches]
+        try:
+            persist_output_video_task("job-1", "user-1", "https://temp.mk/x.mp4")
+        finally:
+            for p in reversed(patches):
+                p.__exit__(None, None, None)
+
+        storage.upload_file.assert_not_called()
+        # output_video_url 保持原值（temp_url）
+        assert job.output_video_url == "https://temp.mk/x.mp4"
+        # 内层 except 不会 commit
+        # 注：若内部发生 commit 说明测试失败
+        session.close.assert_called_once()
+
+    def test_empty_temp_url_skips_persist(self):
+        """temp_url 为空 → 直接返回，不下载不上传."""
+        from app.tasks.lipsync_tts import persist_output_video_task
+
+        job = self._make_persist_job(output_video_url="")
+        session, fake_client, storage, patches = self._persist_patches(job=job)
+        entered = [p.__enter__() for p in patches]
+        try:
+            persist_output_video_task("job-1", "user-1", "")
+        finally:
+            for p in reversed(patches):
+                p.__exit__(None, None, None)
+
+        fake_client.get.assert_not_called()
+        storage.upload_file.assert_not_called()
+        session.commit.assert_not_called()
+        session.close.assert_called_once()
+
+    def test_job_not_found_returns_early(self):
+        """DB 中找不到 job → 直接返回，不抛错."""
+        from app.tasks.lipsync_tts import persist_output_video_task
+
+        session, fake_client, storage, patches = self._persist_patches(job=None)
+        entered = [p.__enter__() for p in patches]
+        try:
+            persist_output_video_task("missing", "user-1", "https://temp.mk/x.mp4")
+        finally:
+            for p in reversed(patches):
+                p.__exit__(None, None, None)
+
+        fake_client.get.assert_not_called()
+        storage.upload_file.assert_not_called()
+        session.commit.assert_not_called()
+        session.close.assert_called_once()
+
+
+class TestLipsyncServiceRefreshCompletedAsyncPersist:
+    """refresh_job_status 在 completed 分支异步转存的单元测试（补 0% 覆盖的 316~335 行）."""
+
+    def test_refresh_completed_dispatches_persist_task(self):
+        """completed 分支：设置 temp_url → commit → dispatch persist_output_video_task.apply_async."""
+        from app.services.lipsync_service import LipsyncService
+
+        mock_job = MagicMock()
+        mock_job.id = "job-1"
+        mock_job.user_id = "user-1"
+        mock_job.mediakit_task_id = "mk-1"
+        mock_job.status = "submitted"
+        mock_job.output_video_url = ""
+        mock_job.output_duration = 0.0
+
+        mock_db = MagicMock()
+        mock_query = MagicMock()
+        mock_filter = MagicMock()
+        mock_filter.first.return_value = mock_job
+        mock_query.filter.return_value = mock_filter
+        mock_db.query.return_value = mock_query
+
+        mock_client = MagicMock()
+        mock_client.get_task_status.return_value = {
+            "status": "completed",
+            "result": {"video_url": "https://temp.mk/out.mp4", "duration": 25.5},
+        }
+
+        fake_persist_task = MagicMock()
+        svc = LipsyncService(mock_db, client=mock_client, cosyvoice_service=MagicMock())
+        with patch.dict("sys.modules", {}):
+            # 直接 patch 懒 import 路径
+            with patch("app.tasks.lipsync_tts.persist_output_video_task", fake_persist_task, create=False):
+                # 但懒 import 发生在函数内部 from app.tasks.lipsync_tts import persist_output_video_task
+                # 通过 patch sys.modules 的方式提供
+                import sys as _sys
+
+                fake_mod = MagicMock()
+                fake_mod.persist_output_video_task = fake_persist_task
+                _sys.modules["app.tasks.lipsync_tts"] = fake_mod
+                try:
+                    result = svc.refresh_job_status("job-1", "user-1")
+                finally:
+                    _sys.modules.pop("app.tasks.lipsync_tts", None)
+
+        assert result.status == "completed"
+        assert result.output_video_url == "https://temp.mk/out.mp4"
+        assert result.output_duration == 25.5
+        mock_db.commit.assert_called()
+        # 必须在 commit 之后 dispatch
+        fake_persist_task.apply_async.assert_called_once()
+        kwargs = fake_persist_task.apply_async.call_args.kwargs
+        assert kwargs["args"] == ("job-1", "user-1", "https://temp.mk/out.mp4")
+
+    def test_refresh_completed_dispatch_exception_does_not_break_return(self):
+        """apply_async 抛异常（如 Celery 不可用）→ 捕获 warning，仍返回 completed job."""
+        from app.services.lipsync_service import LipsyncService
+
+        mock_job = MagicMock()
+        mock_job.id = "job-2"
+        mock_job.user_id = "user-1"
+        mock_job.mediakit_task_id = "mk-2"
+        mock_job.status = "submitted"
+        mock_job.output_video_url = ""
+        mock_job.output_duration = 0.0
+
+        mock_db = MagicMock()
+        mock_query = MagicMock()
+        mock_filter = MagicMock()
+        mock_filter.first.return_value = mock_job
+        mock_query.filter.return_value = mock_filter
+        mock_db.query.return_value = mock_query
+
+        mock_client = MagicMock()
+        mock_client.get_task_status.return_value = {
+            "status": "completed",
+            "result": {"video_url": "https://temp.mk/out2.mp4", "duration": 10.0},
+        }
+
+        fake_persist_task = MagicMock()
+        fake_persist_task.apply_async.side_effect = ConnectionError("celery down")
+
+        svc = LipsyncService(mock_db, client=mock_client, cosyvoice_service=MagicMock())
+        import sys as _sys
+
+        fake_mod = MagicMock()
+        fake_mod.persist_output_video_task = fake_persist_task
+        _sys.modules["app.tasks.lipsync_tts"] = fake_mod
+        try:
+            result = svc.refresh_job_status("job-2", "user-1")
+        finally:
+            _sys.modules.pop("app.tasks.lipsync_tts", None)
+
+        # 即便 dispatch 失败，主流程不受影响：仍然返回 completed + temp_url
+        assert result.status == "completed"
+        assert result.output_video_url == "https://temp.mk/out2.mp4"
+        fake_persist_task.apply_async.assert_called_once()

tests/unit/test_sentence_timings.py

@@ -0,0 +1,171 @@
+"""Tests for sentence timing functions in lipsync_tts."""
+
+import os
+import subprocess
+import tempfile
+import unittest
+from unittest.mock import MagicMock, patch
+
+from apps.api.app.tasks.lipsync_tts import (
+    _compute_sentence_timings,
+    _estimate_sentence_timings_by_chars,
+    _split_script_into_sentences,
+)
+
+
+class TestSplitScriptIntoSentences(unittest.TestCase):
+    """Tests for _split_script_into_sentences."""
+
+    def test_empty_string(self):
+        self.assertEqual(_split_script_into_sentences(""), [])
+
+    def test_none(self):
+        self.assertEqual(_split_script_into_sentences(None), [])
+
+    def test_whitespace_only(self):
+        self.assertEqual(_split_script_into_sentences("   \n  "), [])
+
+    def test_single_sentence(self):
+        self.assertEqual(_split_script_into_sentences("你好世界。"), ["你好世界"])
+
+    def test_multiple_sentences_chinese(self):
+        result = _split_script_into_sentences("第一句。第二句！第三句？")
+        self.assertEqual(result, ["第一句", "第二句", "第三句"])
+
+    def test_english_punctuation(self):
+        result = _split_script_into_sentences("Hello World! How are you?")
+        self.assertEqual(result, ["Hello World", "How are you"])
+
+    def test_semicolons(self):
+        result = _split_script_into_sentences("第一部分；第二部分;第三部分")
+        self.assertEqual(result, ["第一部分", "第二部分", "第三部分"])
+
+    def test_newlines(self):
+        result = _split_script_into_sentences("第一行\n第二行\n第三行")
+        self.assertEqual(result, ["第一行", "第二行", "第三行"])
+
+    def test_no_trailing_punctuation(self):
+        result = _split_script_into_sentences("没有标点的句子")
+        self.assertEqual(result, ["没有标点的句子"])
+
+
+class TestEstimateSentenceTimingsByChars(unittest.TestCase):
+    """Tests for _estimate_sentence_timings_by_chars."""
+
+    def test_empty_sentences(self):
+        self.assertEqual(_estimate_sentence_timings_by_chars([], 10.0), [])
+
+    def test_zero_duration(self):
+        self.assertEqual(_estimate_sentence_timings_by_chars(["hello"], 0), [])
+
+    def test_negative_duration(self):
+        self.assertEqual(_estimate_sentence_timings_by_chars(["hello"], -5.0), [])
+
+    def test_single_sentence(self):
+        result = _estimate_sentence_timings_by_chars(["hello"], 10.0)
+        self.assertEqual(len(result), 1)
+        self.assertAlmostEqual(result[0]["start_time"], 0.0)
+        self.assertAlmostEqual(result[0]["end_time"], 10.0)
+
+    def test_two_equal_sentences(self):
+        result = _estimate_sentence_timings_by_chars(["你好", "世界"], 10.0)
+        self.assertEqual(len(result), 2)
+        self.assertAlmostEqual(result[0]["start_time"], 0.0)
+        self.assertAlmostEqual(result[0]["end_time"], 5.0)
+        self.assertAlmostEqual(result[1]["start_time"], 5.0)
+        self.assertAlmostEqual(result[1]["end_time"], 10.0)
+
+    def test_unequal_char_distribution(self):
+        result = _estimate_sentence_timings_by_chars(["ABCD", "EF"], 9.0)
+        self.assertEqual(len(result), 2)
+        self.assertAlmostEqual(result[0]["start_time"], 0.0)
+        self.assertAlmostEqual(result[0]["end_time"], 6.0)  # 4/6 * 9 = 6
+        self.assertAlmostEqual(result[1]["start_time"], 6.0)
+        self.assertAlmostEqual(result[1]["end_time"], 9.0)
+
+    def test_timing_structure(self):
+        result = _estimate_sentence_timings_by_chars(["句子一", "句子二"], 6.0)
+        for item in result:
+            self.assertIn("index", item)
+            self.assertIn("text", item)
+            self.assertIn("start_time", item)
+            self.assertIn("end_time", item)
+
+
+class TestComputeSentenceTimings(unittest.TestCase):
+    """Tests for _compute_sentence_timings."""
+
+    def test_empty_script_returns_empty(self):
+        self.assertEqual(_compute_sentence_timings(b"fake_audio", "", 10.0), [])
+
+    def test_none_script_returns_empty(self):
+        self.assertEqual(_compute_sentence_timings(b"fake_audio", None, 10.0), [])
+
+    @patch("os.unlink")
+    @patch.object(tempfile, "NamedTemporaryFile")
+    @patch.object(subprocess, "run")
+    def test_silence_detection_insufficient_fallback(self, mock_run, mock_tmpfile, mock_unlink):
+        """When silence detection finds too few points, fallback to char estimation."""
+        mock_run.return_value = MagicMock(stderr="", returncode=0)
+        mock_tmp = MagicMock()
+        mock_tmp.name = "/tmp/fake.mp3"
+        mock_tmp.__enter__ = MagicMock(return_value=mock_tmp)
+        mock_tmp.__exit__ = MagicMock(return_value=False)
+        mock_tmpfile.return_value = mock_tmp
+
+        result = _compute_sentence_timings(b"fake_audio", "第一句。第二句。第三句。", 10.0)
+
+        # Should fallback to char estimation with 3 sentences
+        self.assertEqual(len(result), 3)
+        self.assertAlmostEqual(result[0]["start_time"], 0.0)
+
+    @patch("os.unlink")
+    @patch.object(tempfile, "NamedTemporaryFile")
+    @patch.object(subprocess, "run")
+    def test_silence_detection_with_enough_points(self, mock_run, mock_tmpfile, mock_unlink):
+        """When silence detection finds enough points, use them for boundaries."""
+        mock_run.return_value = MagicMock(
+            stderr="[silencedetect] silence_end: 3.5 | silence_duration: 0.4\n"
+            "[silencedetect] silence_end: 7.0 | silence_duration: 0.3\n",
+            returncode=0,
+        )
+        mock_tmp = MagicMock()
+        mock_tmp.name = "/tmp/fake.mp3"
+        mock_tmp.__enter__ = MagicMock(return_value=mock_tmp)
+        mock_tmp.__exit__ = MagicMock(return_value=False)
+        mock_tmpfile.return_value = mock_tmp
+
+        result = _compute_sentence_timings(b"fake_audio", "第一句。第二句。第三句。", 10.0)
+
+        self.assertEqual(len(result), 3)
+        self.assertAlmostEqual(result[0]["start_time"], 0.0)
+        self.assertAlmostEqual(result[0]["end_time"], 3.5)
+        self.assertAlmostEqual(result[1]["start_time"], 3.5)
+        self.assertAlmostEqual(result[1]["end_time"], 7.0)
+        self.assertAlmostEqual(result[2]["start_time"], 7.0)
+        self.assertAlmostEqual(result[2]["end_time"], 10.0)
+
+    @patch("os.unlink")
+    @patch.object(tempfile, "NamedTemporaryFile")
+    @patch.object(subprocess, "run")
+    def test_ffmpeg_exception_fallback(self, mock_run, mock_tmpfile, mock_unlink):
+        """When ffmpeg raises an exception, fallback to char estimation."""
+        mock_run.side_effect = Exception("ffmpeg not found")
+        mock_tmp = MagicMock()
+        mock_tmp.name = "/tmp/fake.mp3"
+        mock_tmp.__enter__ = MagicMock(return_value=mock_tmp)
+        mock_tmp.__exit__ = MagicMock(return_value=False)
+        mock_tmpfile.return_value = mock_tmp
+
+        result = _compute_sentence_timings(b"fake_audio", "句子一。句子二。", 6.0)
+
+        # Should fallback to char estimation
+        self.assertEqual(len(result), 2)
+        self.assertAlmostEqual(result[0]["start_time"], 0.0)
+        self.assertAlmostEqual(result[0]["end_time"], 3.0)
+        self.assertAlmostEqual(result[1]["start_time"], 3.0)
+        self.assertAlmostEqual(result[1]["end_time"], 6.0)
+
+
+if __name__ == "__main__":
+    unittest.main()

tests/unit/test_video_filter_builder.py

@@ -902,9 +902,10 @@ class TestResolveFontPath(unittest.TestCase):
 
     @patch("os.path.isfile")
     def test_unknown_font_fallback(self, mock_isfile):
-        mock_isfile.side_effect = lambda p: "DejaVu" in p
+        # DejaVuSans 已从 fallback 列表移除（不支持 CJK），用 VF 路径模拟
+        mock_isfile.side_effect = lambda p: "NotoSansSC-VF" in p
         result = _resolve_font_path("UnknownFont")
-        self.assertIn("DejaVu", result)
+        self.assertIn("NotoSansSC-VF", result)
 
     @patch("os.path.isfile")
     def test_no_fonts_available(self, mock_isfile):
@@ -927,9 +928,11 @@ class TestResolveFontPath(unittest.TestCase):
 
     @patch("os.path.isfile")
     def test_font_fallback_skips_nonexistent(self, mock_isfile):
-        mock_isfile.side_effect = lambda p: "DejaVu" in p
+        # 所有中文字体路径都不存在时，fallback 返回第一个存在的文件；
+        # DejaVuSans 已从列表移除（不支持 CJK），使用 VF 字体路径模拟存在文件
+        mock_isfile.side_effect = lambda p: "NotoSansSC-VF" in p
         result = _resolve_font_path("不存在字体")
-        self.assertIn("DejaVu", result)
+        self.assertIn("NotoSansSC-VF", result)
 
 
 class TestDrawtextFontFileIncluded(unittest.TestCase):
@@ -1028,6 +1031,37 @@ class TestDrawtextBoldFalse(unittest.TestCase):
         self.assertIsNotNone(result)
         self.assertNotIn("font=bold", result)
 
+    def test_bold_true_does_not_use_font_bold_param(self):
+        """粗体模式不得使用 `font=bold`——该参数无效，会导致 filter_complex 解析失败（exit 234）。"""
+        result = build_title_drawtext_filter({"text": "标题", "bold": True})
+        self.assertIsNotNone(result)
+        self.assertNotIn("font=bold", result)
+        # 粗体应通过 borderw 实现
+        self.assertIn("borderw=", result)
+
+    @patch("packages.domain.video_filter_builder._resolve_font_path")
+    def test_bold_default_uses_black_stroke_when_no_bold_font(self, mock_font):
+        """默认 bold=true 且无 Bold 字体文件时，使用黑色细描边（borderw=2 + 黑），
+        不得使用与文字同色的 borderw>=3（否则会造成竖屏小字号重影）。"""
+        mock_font.return_value = ""  # 无粗体字体
+        result = build_title_drawtext_filter({"text": "标题"})
+        self.assertIsNotNone(result)
+        self.assertIn("borderw=2", result)
+        # 黑描边：要么是 black 关键字，要么是 000000
+        self.assertTrue("bordercolor=black" in result or "bordercolor=000000" in result)
+        self.assertNotIn("borderw=3", result)
+
+    @patch("packages.domain.video_filter_builder._resolve_font_path")
+    def test_bold_with_user_stroke_preserves_user_color(self, mock_font):
+        """用户显式开启 stroke 时，stroke 颜色/宽度优先于默认粗体黑边。"""
+        mock_font.return_value = ""
+        result = build_title_drawtext_filter(
+            {"text": "标题", "bold": True, "stroke": {"width": 4, "color": "#ffffff"}}
+        )
+        self.assertIsNotNone(result)
+        self.assertIn("borderw=4", result)
+        self.assertIn("bordercolor=ffffff", result)  # 去掉 # 前缀
+
 
 class TestDrawtextPositionBranches(unittest.TestCase):
     """位置相关分支覆盖。"""
@@ -1054,12 +1088,23 @@ class TestDrawtextPositionBranches(unittest.TestCase):
         self.assertIn("y=h-text_h-50", result)
 
     @patch("packages.domain.video_filter_builder._resolve_font_path")
-    def test_position_custom_with_float_coords(self, mock_font):
+    def test_position_custom_with_percentage_coords(self, mock_font):
+        """自定义位置：百分比坐标转换为 drawtext 表达式."""
+        mock_font.return_value = ""
+        # pos_x=50, pos_y=30 → x=(w-text_w)*0.5000, y=(h-text_h)*0.3000
+        result = build_title_drawtext_filter({"text": "标题", "position": "custom", "pos_x": 50, "pos_y": 30})
+        self.assertIsNotNone(result)
+        self.assertIn("x=(w-text_w)*0.5000", result)
+        self.assertIn("y=(h-text_h)*0.3000", result)
+
+    @patch("packages.domain.video_filter_builder._resolve_font_path")
+    def test_position_custom_clamped_to_100(self, mock_font):
+        """自定义位置：超过100的坐标被截断到100%."""
         mock_font.return_value = ""
         result = build_title_drawtext_filter({"text": "标题", "position": "custom", "pos_x": 100.7, "pos_y": 200.3})
         self.assertIsNotNone(result)
-        self.assertIn("x=100", result)
-        self.assertIn("y=200", result)
+        self.assertIn("x=(w-text_w)*1.0000", result)
+        self.assertIn("y=(h-text_h)*1.0000", result)
 
     @patch("packages.domain.video_filter_builder._resolve_font_path")
     def test_position_custom_bool_coords_fallback(self, mock_font):